Dodge Caravan Grand Caravan Voyager Complete Workshop Service Repair Manual 2000
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🏷️ Basic Information Identification Make: Dodge Model: Caravan / Grand Caravan / Voyager Model Years Covered: 2000 Platform: NS (Second Generation) Codes Dodge Platform Code: NS 👋 Introduction Market Position Segment: Minivan Target Audience: Owners, independent repair shops, DIY mechanics. Competitive Analysis Key Competitors 2000: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Oldsmobile Silhouette, Buick Terraza (later) Key Features Vehicle Versatility: Flexible seating arrangements (Stow 'n Go was not yet introduced but removable seats offered good cargo space). Value Proposition: Often offered more features for the price compared to competitors. Key Features Manual Comprehensiveness: Covers all major mechanical and electrical systems for the specified model year. Practicality: Provides step-by-step instructions and diagrams essential for accurate repair. 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service & Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Repair Procedures Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (2.4L DOHC, 3.0L V6 SOHC, 3.3L V6 OHV, 3.8L V6 OHV), Transmission (3-speed automatic, 4-speed automatic) Chassis: Suspension (front independent, rear solid axle), Steering (power rack and pinion), Brakes (front disc, rear drum, ABS) Electrical: Wiring diagrams, lighting, starting and charging systems, ignition, body control modules, instrument cluster, audio systems Body: Interior and exterior trim, body panels, doors, windows, seats, HVAC, climate control Exhaust System: Catalytic converter, mufflers, pipes, oxygen sensors. Fuel System: Fuel pump, fuel filter, injectors, fuel tank, lines. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotation, spark plug replacement Engine Repair: Engine overhaul, cylinder head repair, piston/ring replacement, timing belt/chain service Transmission Service: Fluid and filter changes, transmission overhaul, seal replacement Brake Service: Pad and rotor replacement, caliper service, brake fluid flush, ABS component testing Electrical Diagnostics: Troubleshooting circuits, component testing, wiring harness repair Suspension Repair: Strut/shock absorber replacement, ball joint service, bushings, tie rod ends, wheel bearing replacement. Steering System Service: Power steering pump, rack and pinion, steering linkage. HVAC System: Compressor, condenser, evaporator, heater core, blower motor, refrigerant service (with R-134a). Lighting And Accessories: Headlights, taillights, interior lights, power accessories troubleshooting. Technical Depth Depth: Comprehensive: from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures. Diagnostic Support: Includes diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, and component testing specifications. 📊 Manual Specifications File Format File Type: Digital (PDF recommended for clarity and searchability) Searchability: Likely includes searchable text for quick information retrieval. Print Quality Printability: High-resolution, suitable for printing individual sections or the entire manual. Binding Type Binding Recommendation: Coil binding or three-ring binder for ease of use and page laying flat. Paper Type Paper Recommendation: Durable, high-quality paper for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Options: 2.4L I4 (DOHC, naturally aspirated), 3.0L V6 (SOHC, Mitsubishi engine, naturally aspirated), 3.3L V6 (OHV, naturally aspirated), 3.8L V6 (OHV, naturally aspirated) Performance 2.4L I4 Horsepower: 150 hp @ 5900 rpm 2.4L I4 Torque: 170 lb-ft @ 4500 rpm 3.0L V6 Horsepower: 158 hp @ 5250 rpm 3.0L V6 Torque: 180 lb-ft @ 3750 rpm 3.3L V6 Horsepower: 180 hp @ 4900 rpm 3.3L V6 Torque: 205 lb-ft @ 3600 rpm 3.8L V6 Horsepower: 215 hp @ 5000 rpm 3.8L V6 Torque: 240 lb-ft @ 3200 rpm Fuel System Injection: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Technical Details Engine Code 3 3L: EGA Engine Code 3 8L: EGH 🔧 Transmission Standard Transmission Availability: Automatic transmission standard on most models, manual transmission not typically offered for this year. Optional Transmission Types: A604 4-speed automatic (often with 2.4L and 3.0L engines), 42LE 4-speed automatic (often with 3.3L and 3.8L engines) Features Overdrive: All automatic transmissions feature overdrive (4th gear). Fluid Specifications Atf Type: Chrysler ATF+4 (MS-9602) or equivalent 📐 Dimensions Exterior Wheelbase In: 119.3 Length In: 193.7 (Caravan), 201.0 (Grand Caravan) Width In: 72.0 Height In: 67.2 Cargo Cargo Volume Cu Ft Max: Approximately 150-160 cu ft (depending on configuration and model length) Weights Curb Weight Lbs Typical: 3700 - 4200 lbs 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4-star (for 2000 model year models) NHTSA Frontal Impact Passenger: 4-star (for 2000 model year models) Active Features ABS: Anti-lock Braking System standard on most trims, optional on base models. Passive Features Airbags: Driver and front passenger airbags standard. Seat Belts: Three-point seat belts for all seating positions, front seat belt pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or cassette player, optional premium audio systems with amplifiers. Rear Seat Entertainment: Optional rear-seat video monitors and VCR/DVD players were available on higher trims. Driver Assistance Cruise Control: Standard on most models. Keyless Entry: Optional or standard depending on trim level. Connectivity Power Accessories: Power windows, power door locks, power mirrors were common options. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500...
Automatic transmission standard on most models, manual transmission not typically offered for this year.
Optional
Transmission Types:
A604 4-speed automatic (often with 2.4L and 3.0L engines), 42LE 4-speed automatic (often with 3.3L and 3.8L engines)
Features
Overdrive:
All automatic transmissions feature overdrive (4th gear).
Fluid Specifications
Atf Type:
Chrysler ATF+4 (MS-9602) or equivalent
📐 Dimensions
Exterior
Wheelbase In:
119.3
Length In:
193.7 (Caravan), 201.0 (Grand Caravan)
Width In:
72.0
Height In:
67.2
Cargo
Cargo Volume Cu Ft Max:
Approximately 150-160 cu ft (depending on configuration and model length)
Weights
Curb Weight Lbs Typical:
3700 - 4200 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4-star (for 2000 model year models)
NHTSA Frontal Impact Passenger:
4-star (for 2000 model year models)
Active Features
ABS:
Anti-lock Braking System standard on most trims, optional on base models.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seat Belts:
Three-point seat belts for all seating positions, front seat belt pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD or cassette player, optional premium audio systems with amplifiers.
Rear Seat Entertainment:
Optional rear-seat video monitors and VCR/DVD players were available on higher trims.
Driver Assistance
Cruise Control:
Standard on most models.
Keyless Entry:
Optional or standard depending on trim level.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors were common options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (synthetic blend recommended).
Transmission Service Interval:
Every 60,000 - 100,000 miles, or as per manual recommendations, depending on driving conditions.
Spark Plug Replacement:
100,000 miles for platinum or iridium spark plugs.
Fluid Specifications
Engine Oil Capacity 3 3L V6:
4.0 US quarts (3.8 L) with filter change.
Engine Oil Viscosity:
SAE 5W-30 (preferred for most conditions).
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, typically Mopar OAT or equivalent.
Known Issues
Transmission Reliability:
Some models, particularly those with the 42LE transmission, could experience solenoid issues or torque converter shudder if not properly maintained.
Ignition Switch:
Intermittent starting issues can sometimes be traced to a worn ignition switch.
Power Window Motors:
Can be a common failure point.
Rear Suspension:
Leaf springs can weaken over time, affecting ride height and handling.
📚 Vehicle History
Brand Heritage
Dodge Minivan Pioneer:
Dodge was a pioneer in the minivan segment with the original Caravan/Voyager in the mid-1980s.
Model Evolution
Ns Generation Introduction:
The NS generation was introduced for the 1996 model year and ran until 2000, receiving updates throughout its lifecycle.
Facelift 1998:
The 2000 model year is part of the facelifted NS generation, featuring updated styling and features.
Production
Manufacturing Locations:
Primarily Windsor, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Dodge Caravan/Grand Caravan was a frequent recipient of Car and Driver's '10Best' list in its earlier generations, setting benchmarks for the segment.
Jd Power Ratings:
While specific ratings vary year to year, the Caravan was generally considered a strong contender in initial quality and dependability within its class during this era, though often trailed by Japanese competitors.