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First Generation Dodge Intrepid 96 97 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Model Generation: First Generation Model Years Covered: 1996, 1997 Codes Chassis Code: LH Platform 👋 Introduction Market Position Vehicle Segment: Full-size sedan Target Audience: Families, commuters seeking a spacious and comfortable vehicle. Competitive Analysis Key Competitors: Ford Taurus, Chevrolet Lumina, Toyota Avalon, Honda Accord. Key Features Design Philosophy: Cab-forward design emphasizing interior space and aerodynamic styling. Interior Space: Known for its expansive interior volume and comfortable seating. Manual Benefit: Empowers owners to perform maintenance and repairs, saving costs and increasing vehicle knowledge. 📋 Manual Details Coverage Areas Manual Coverage Overview: Comprehensive service and repair for all mechanical, electrical, and body systems. Page Count Page Count Estimate: Hundreds of pages (exact count not specified, but extensive). Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine System: Diagnosis, repair, and overhaul of 3.3L V6 (EGA) and 3.5L V6 (EGE) engines. Transmission System: Service and repair for the 4-speed automatic transmission (42LE). Brake System: Detailed procedures for hydraulic and power brake systems, including ABS. Electrical System: Wiring diagrams, component testing, diagnosis of lighting, ignition, charging, and accessory circuits. Suspension System: Front and rear suspension component inspection, replacement, and alignment specifications. Steering System: Power steering system diagnosis, repair, and fluid specifications. Exhaust System: Component identification, replacement, and catalytic converter information. Fuel System: Fuel delivery, injection system diagnosis, fuel tank, and pump service. Cooling System: Radiator, water pump, thermostat, and coolant specifications. HVAC System: Air conditioning, heating, and ventilation system diagnosis and repair. Body And Frame: Body panel repair, glass replacement, interior trim removal, and structural information. Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement. Troubleshooting Guides: Systematic diagnostic procedures for common and complex drivability issues, electrical faults, and component failures. Repair Procedures: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Diagnostic Procedures: Engine and transmission diagnostic trouble codes (DTCs), sensor testing, and actuator testing. Engine Overhaul: Detailed instructions for engine disassembly, inspection, machining, and reassembly. Transmission Rebuild: Complete overhaul procedures for the automatic transmission. Brake Component Replacement: Disc brake pad and rotor replacement, caliper service, brake fluid flush. Electrical Component Testing: Alternator, starter, battery, sensors, and control module testing. Suspension Component Replacement: Ball joint, tie rod end, control arm, and shock absorber/strut replacement. Technical Depth Depth Of Coverage: Factory-level detail covering basic maintenance to complete engine and transmission rebuilds. Diagnostic Capabilities: Covers on-board diagnostics (OBD-II) and specific diagnostic trouble codes. Torque Specifications: Detailed torque values for all critical fasteners. Clearances And Tolerances: Specifications for engine component clearances, bearing tolerances, etc. Special Tools: Lists and descriptions of specialized tools required for certain procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Printability: All pages are printable. Illustration Quality: Includes numerous illustrations, diagrams, and schematics to aid understanding. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.3L (3301cc) OHV V6 (2V) - VIN Code E Engine Option 2: 3.5L (3518cc) SOHC V6 (4V) - VIN Code G Performance Horsepower 3.3L: 155 hp @ 4700 rpm (approx.) Torque 3.3L: 185 lb-ft @ 3300 rpm (approx.) Horsepower 3.5L: 214 hp @ 5800 rpm (approx.) Torque 3.5L: 235 lb-ft @ 4800 rpm (approx.) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type Standard: 4-Speed Automatic Transaxle (42LE) Optional Transmission Type Optional: N/A (Automatic only) Features Transmission Fluid Type: ATF+4 (refer to manual for exact specification and change interval, though initially may have specified ATF+3) 📐 Dimensions Exterior Length: Approx. 201.0 inches Width: Approx. 74.4 inches Height: Approx. 56.7 inches Wheelbase: Approx. 113.1 inches Weights Curb Weight: Approx. 3500-3700 lbs (depending on engine and trim) 🛡️ Safety Features Ratings NHTSA Rollover Rating 1996: 4 out of 5 stars (estimated based on contemporary vehicles and platform) Active Features ABS: Available Anti-lock Braking System (ABS) Passive Features Airbags: Driver and front passenger airbags Seatbelts: Three-point active belts with pretensioners in the front 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette and optional CD player. Multiple speaker configurations available. Driver Assistance Cruise Control: Standard cruise control on most models. Connectivity Power Accessories: Power windows, power door locks, power mirrors were common features. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 6 months (refer to manual for specific recommendations based on driving conditions and oil type used). Air Filter Replacement: Every 15,000-30,000 miles or as needed based on inspection. Spark Plug Replacement: Approx. 60,000-100,000 miles (depending on plug type specified in manual). Transmission Fluid Change: Every 30,000-60,000 miles (critical for longevity, refer to manual). Fluid Specifications Engine Oil Specification: SAE 5W-30 (consult manual for...
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First Generation Dodge Intrepid 96 97 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Intrepid
Model Generation:
First Generation
Model Years Covered:
1996, 1997
Codes
Chassis Code:
LH Platform
👋 Introduction
Market Position
Vehicle Segment:
Full-size sedan
Target Audience:
Families, commuters seeking a spacious and comfortable vehicle.
Competitive Analysis
Key Competitors:
Ford Taurus, Chevrolet Lumina, Toyota Avalon, Honda Accord.
Key Features
Design Philosophy:
Cab-forward design emphasizing interior space and aerodynamic styling.
Interior Space:
Known for its expansive interior volume and comfortable seating.
Manual Benefit:
Empowers owners to perform maintenance and repairs, saving costs and increasing vehicle knowledge.
📋 Manual Details
Coverage Areas
Manual Coverage Overview:
Comprehensive service and repair for all mechanical, electrical, and body systems.
Page Count
Page Count Estimate:
Hundreds of pages (exact count not specified, but extensive).
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Diagnosis, repair, and overhaul of 3.3L V6 (EGA) and 3.5L V6 (EGE) engines.
Transmission System:
Service and repair for the 4-speed automatic transmission (42LE).
Brake System:
Detailed procedures for hydraulic and power brake systems, including ABS.
Electrical System:
Wiring diagrams, component testing, diagnosis of lighting, ignition, charging, and accessory circuits.
Suspension System:
Front and rear suspension component inspection, replacement, and alignment specifications.
Steering System:
Power steering system diagnosis, repair, and fluid specifications.
Exhaust System:
Component identification, replacement, and catalytic converter information.
Fuel System:
Fuel delivery, injection system diagnosis, fuel tank, and pump service.
Cooling System:
Radiator, water pump, thermostat, and coolant specifications.
HVAC System:
Air conditioning, heating, and ventilation system diagnosis and repair.
Body And Frame:
Body panel repair, glass replacement, interior trim removal, and structural information.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement.
Troubleshooting Guides:
Systematic diagnostic procedures for common and complex drivability issues, electrical faults, and component failures.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Diagnostic Procedures:
Engine and transmission diagnostic trouble codes (DTCs), sensor testing, and actuator testing.
Engine Overhaul:
Detailed instructions for engine disassembly, inspection, machining, and reassembly.
Transmission Rebuild:
Complete overhaul procedures for the automatic transmission.
Brake Component Replacement:
Disc brake pad and rotor replacement, caliper service, brake fluid flush.
Electrical Component Testing:
Alternator, starter, battery, sensors, and control module testing.
Suspension Component Replacement:
Ball joint, tie rod end, control arm, and shock absorber/strut replacement.
Technical Depth
Depth Of Coverage:
Factory-level detail covering basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Covers on-board diagnostics (OBD-II) and specific diagnostic trouble codes.
Torque Specifications:
Detailed torque values for all critical fasteners.
Clearances And Tolerances:
Specifications for engine component clearances, bearing tolerances, etc.
Special Tools:
Lists and descriptions of specialized tools required for certain procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Printability:
All pages are printable.
Illustration Quality:
Includes numerous illustrations, diagrams, and schematics to aid understanding.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.3L (3301cc) OHV V6 (2V) - VIN Code E
Engine Option 2:
3.5L (3518cc) SOHC V6 (4V) - VIN Code G
Performance
Horsepower 3.3L:
155 hp @ 4700 rpm (approx.)
Torque 3.3L:
185 lb-ft @ 3300 rpm (approx.)
Horsepower 3.5L:
214 hp @ 5800 rpm (approx.)
Torque 3.5L:
235 lb-ft @ 4800 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Standard:
4-Speed Automatic Transaxle (42LE)
Optional
Transmission Type Optional:
N/A (Automatic only)
Features
Transmission Fluid Type:
ATF+4 (refer to manual for exact specification and change interval, though initially may have specified ATF+3)
📐 Dimensions
Exterior
Length:
Approx. 201.0 inches
Width:
Approx. 74.4 inches
Height:
Approx. 56.7 inches
Wheelbase:
Approx. 113.1 inches
Weights
Curb Weight:
Approx. 3500-3700 lbs (depending on engine and trim)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating 1996:
4 out of 5 stars (estimated based on contemporary vehicles and platform)
Active Features
ABS:
Available Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Three-point active belts with pretensioners in the front
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette and optional CD player. Multiple speaker configurations available.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors were common features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months (refer to manual for specific recommendations based on driving conditions and oil type used).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Approx. 60,000-100,000 miles (depending on plug type specified in manual).
Transmission Fluid Change:
Every 30,000-60,000 miles (critical for longevity, refer to manual).
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (consult manual for exact viscosity and API service category, e.g., API SN or equivalent).
Coolant Specification:
Mopar Antifreeze/Coolant (HOAT type) - 50/50 mix with distilled water. Refer to manual for exact type and capacity.
Brake Fluid Specification:
DOT 3 (refer to manual for confirmation)
Known Issues
Common Problem 1:
Head gasket leaks (especially on the 3.3L V6).
Common Problem 2:
Transmission issues (specifically the 42LE, potential solenoid pack failures or torque converter shudder).
Common Problem 3:
Water pump leaks and bearing failure.
Common Problem 4:
Ignition system components (coil packs, spark plug wires).
Common Problem 5:
Power window motor failures and regulator issues.
📚 Vehicle History
Brand Heritage
Dodge Brand Focus:
Known for performance-oriented vehicles and distinctive styling within Chrysler Corporation.
Model Evolution
Intrepid Platform Origin:
Based on Chrysler's LH platform, shared with Chrysler Concorde, LHS, and Eagle Vision.
First Gen Intro Year:
1993
Styling Influence:
Cab-forward design was a significant departure for Dodge at the time, emphasizing interior space and modern aesthetics.
Production
Assembly Location:
Bramalea, Ontario, Canada
🏆 Awards & Recognition
Recognitions
10 Best List 1997:
Car and Driver's 10 Best list for 1997.
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