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Dodge Intrepid 2004 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 2004 Generation Generation: Second Generation (LH) Codes Platform: Chrysler LH platform 👋 Introduction Market Position Market Segment: Full-size sedan Competitive Analysis Key Competitors 2004: Ford Five Hundred, Toyota Avalon, Buick LeSabre, Chevrolet Impala, Mercury Grand Marquis Key Features Design Philosophy: Cab-forward design, spacious interior, comfortable ride Manual Purpose: Designed for mechanics and DIY enthusiasts for efficient and accurate repair and maintenance 📋 Manual Details Coverage Areas Scope: Comprehensive repair and service for the 2004 Dodge Intrepid Page Count Page Count: 3047 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Ignition System, Cooling System, Lubrication System, Transmission, Drivetrain Chassis: Suspension (Front & Rear), Steering System, Brake System, Wheels & Tires Electrical: Battery, Charging System, Starting System, Lighting System, Instrumentation, Power Distribution, Body Control Modules, Powertrain Control Modules, Safety Systems (Airbags, ABS) Body: Exterior Body Panels, Interior Trim, HVAC System, Doors, Windows, Seats, Restraints Procedures Included Maintenance: Routine maintenance schedules, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation Repair: Detailed step-by-step repair instructions for all major components and systems Disassembly Assembly: Complete breakdown and reassembly procedures for powertrain, chassis, and body components Adjustments: Calibration and adjustment procedures for various systems (e.g., brakes, steering, engine timing) Technical Depth Depth: Bumper-to-bumper coverage, including detailed explanations, pictorial diagrams, exploded views, and photos Special Tools: Reference to required special service tools with illustrations of their use Specifications: Comprehensive service data, tightening torques, wear limits, and factory specifications 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Yes, all pages are printable Resolution: High-resolution for clear viewing and printing Binding Type Binding Type: Digital (Instant Download PDF) Paper Type Paper Type: N/A (Digital Format) Compatibility Operating Systems: Windows, Mac, Linux OS Requirements Software Requirement: Adobe Reader ⚙️ Engine Specifications Primary Engine Engine Options: 2.7L (167 cu in) EER V6, 3.5L (215 cu in) EGJ V6 Performance 2.7L V6 Horsepower: 150 hp @ 5200 rpm 3.5L V6 Horsepower: 201 hp @ 5800 rpm 3.5L V6 Torque: 222 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Multi-port fuel injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 4-speed automatic transaxle Optional Optional Transmission: N/A (Only automatic offered for 2004) Features Transmission Fluid Type: Chrysler ATF+4 (Part Number 05103527AA) 📐 Dimensions Exterior Length: 199.9 inches (5078 mm) Width: 74.7 inches (1897 mm) Height: 57.0 inches (1448 mm) Wheelbase Wheelbase: 113.0 inches (2870 mm) Weights Curb Weight 2.7L: 3479 lbs (1578 kg) Curb Weight 3.5L: 3565 lbs (1617 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: ★★★★ (4-star) NHTSA Front Impact Passenger: ★★★★ (4-star) IIHS Side Impact: Good (for models with side airbags) Active Features ABS: Standard Anti-lock Braking System Traction Control: Optional Traction Control (TCS) Passive Features Airbags: Standard front airbags, optional front side airbags Seatbelts: Three-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: Optional Infinity sound system with amplifier and subwoofer Navigation: Optional factory navigation system Driver Assistance Cruise Control: Standard cruise control Tire Pressure Monitoring: Optional Tire Pressure Monitoring System (TPMS) Connectivity Power Accessories: Power windows, power door locks, power mirrors 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-4 months (dependent on driving conditions and oil type used), refer to manual for specifics Engine Coolant Flush: Every 30,000 miles or 3 years Transmission Fluid Change: Every 30,000-60,000 miles (refer to manual for specific intervals and towing conditions) Fluid Specifications Engine Oil Specification: SAE 5W-30 (API Certified) Engine Oil Capacity 2.7L: 4.7 US quarts (4.5 L) with filter Engine Oil Capacity 3.5L: 5.2 US quarts (4.9 L) with filter Coolant Type: Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, HOAT (Hybrid Organic Additive Technology) for extended life, or equivalent Known Issues Common Issues: Suspension wear (ball joints, control arm bushings), HVAC blend door actuator failure, oil cooler line leaks (for 3.5L), power steering pump noise, door lock actuator failure Manual Guidance On Issues: The manual provides detailed troubleshooting and repair procedures for these common issues. 📚 Vehicle History Brand Heritage Manufacturer: Dodge (a division of Chrysler Corporation, later Chrysler Group LLC) Model Evolution Generation Introduction: Second generation (LH) introduced for the 1998 model year Refresh 2004: Minor updates including revised styling cues and improved interior features for the 2004 model year. Production Production Period: 1992-2004 Assembly Location: Brampton Assembly Plant, Brampton, Ontario, Canada 🏆 Awards & Recognition Recognitions Car And Driver 10Best: Intrepid was featured on Car and Driver's 10Best list in 1993 (first generation). Ratings Consumer Reports Reliability: Reliability varied by model year and specific components; manual provides insights for maintenance and repair to improve reliability. Certifications Manual Quality: 100% complete and intact, no missing/corrupt pages/sections.
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Dodge Intrepid 2004 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Intrepid
Year:
2004
Generation
Generation:
Second Generation (LH)
Codes
Platform:
Chrysler LH platform
👋 Introduction
Market Position
Market Segment:
Full-size sedan
Competitive Analysis
Key Competitors 2004:
Ford Five Hundred, Toyota Avalon, Buick LeSabre, Chevrolet Impala, Mercury Grand Marquis
Key Features
Design Philosophy:
Cab-forward design, spacious interior, comfortable ride
Manual Purpose:
Designed for mechanics and DIY enthusiasts for efficient and accurate repair and maintenance
📋 Manual Details
Coverage Areas
Scope:
Comprehensive repair and service for the 2004 Dodge Intrepid
Page Count
Page Count:
3047
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Ignition System, Cooling System, Lubrication System, Transmission, Drivetrain
Chassis:
Suspension (Front & Rear), Steering System, Brake System, Wheels & Tires
Electrical:
Battery, Charging System, Starting System, Lighting System, Instrumentation, Power Distribution, Body Control Modules, Powertrain Control Modules, Safety Systems (Airbags, ABS)
Body:
Exterior Body Panels, Interior Trim, HVAC System, Doors, Windows, Seats, Restraints
Procedures Included
Maintenance:
Routine maintenance schedules, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation
Repair:
Detailed step-by-step repair instructions for all major components and systems
Disassembly Assembly:
Complete breakdown and reassembly procedures for powertrain, chassis, and body components
Adjustments:
Calibration and adjustment procedures for various systems (e.g., brakes, steering, engine timing)
Technical Depth
Depth:
Bumper-to-bumper coverage, including detailed explanations, pictorial diagrams, exploded views, and photos
Special Tools:
Reference to required special service tools with illustrations of their use
Specifications:
Comprehensive service data, tightening torques, wear limits, and factory specifications
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Yes, all pages are printable
Resolution:
High-resolution for clear viewing and printing
Binding Type
Binding Type:
Digital (Instant Download PDF)
Paper Type
Paper Type:
N/A (Digital Format)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Requirements
Software Requirement:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.7L (167 cu in) EER V6, 3.5L (215 cu in) EGJ V6
Performance
2.7L V6 Horsepower:
150 hp @ 5200 rpm
3.5L V6 Horsepower:
201 hp @ 5800 rpm
3.5L V6 Torque:
222 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Multi-port fuel injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transaxle
Optional
Optional Transmission:
N/A (Only automatic offered for 2004)
Features
Transmission Fluid Type:
Chrysler ATF+4 (Part Number 05103527AA)
📐 Dimensions
Exterior
Length:
199.9 inches (5078 mm)
Width:
74.7 inches (1897 mm)
Height:
57.0 inches (1448 mm)
Wheelbase
Wheelbase:
113.0 inches (2870 mm)
Weights
Curb Weight 2.7L:
3479 lbs (1578 kg)
Curb Weight 3.5L:
3565 lbs (1617 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
★★★★ (4-star)
NHTSA Front Impact Passenger:
★★★★ (4-star)
IIHS Side Impact:
Good (for models with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional Traction Control (TCS)
Passive Features
Airbags:
Standard front airbags, optional front side airbags
Seatbelts:
Three-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Optional Infinity sound system with amplifier and subwoofer
Navigation:
Optional factory navigation system
Driver Assistance
Cruise Control:
Standard cruise control
Tire Pressure Monitoring:
Optional Tire Pressure Monitoring System (TPMS)
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-4 months (dependent on driving conditions and oil type used), refer to manual for specifics
Engine Coolant Flush:
Every 30,000 miles or 3 years
Transmission Fluid Change:
Every 30,000-60,000 miles (refer to manual for specific intervals and towing conditions)
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (API Certified)
Engine Oil Capacity 2.7L:
4.7 US quarts (4.5 L) with filter
Engine Oil Capacity 3.5L:
5.2 US quarts (4.9 L) with filter
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, HOAT (Hybrid Organic Additive Technology) for extended life, or equivalent
Known Issues
Common Issues:
Suspension wear (ball joints, control arm bushings), HVAC blend door actuator failure, oil cooler line leaks (for 3.5L), power steering pump noise, door lock actuator failure
Manual Guidance On Issues:
The manual provides detailed troubleshooting and repair procedures for these common issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Dodge (a division of Chrysler Corporation, later Chrysler Group LLC)
Model Evolution
Generation Introduction:
Second generation (LH) introduced for the 1998 model year
Refresh 2004:
Minor updates including revised styling cues and improved interior features for the 2004 model year.
Production
Production Period:
1992-2004
Assembly Location:
Brampton Assembly Plant, Brampton, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Intrepid was featured on Car and Driver's 10Best list in 1993 (first generation).
Ratings
Consumer Reports Reliability:
Reliability varied by model year and specific components; manual provides insights for maintenance and repair to improve reliability.
Certifications
Manual Quality:
100% complete and intact, no missing/corrupt pages/sections.
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