Dodge Neon 2002-2005 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2002-2005 Codes Chassis Code: PT 👋 Introduction Market Position Market Position: The Dodge Neon (2002-2005) represented a significant evolution for Chrysler's compact car, aiming to compete aggressively in a crowded segment with its sporty styling, performance options (especially the SRT-4), and value proposition. This manual serves the needs of owners and technicians seeking in-depth repair and maintenance information for this specific generation. Competitive Analysis Competitors: Competed against vehicles like the Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier/Cobalt, and Mazda Protege. Key Features Key Features: Distinctive styling, especially for the SRT-4 variant; available in coupe and sedan body styles; offered multiple engine options including a turbocharged performance variant. 📋 Manual Details Coverage Areas Covered Models: All Dodge Neon models (SE, ES, SXT, SRT-4) from 2002 to 2005 Covered Engines: 2.0L SOHC I4 (132 hp), 2.0L DOHC I4 (150 hp), 2.4L DOHC Turbocharged I4 (SRT-4) (205 hp) Page Count Estimated Page Count: Approximately 2000+ Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions control, engine management (PCM/ECM) Transmission System: Manual transmission (NV T350, Getrag 283), Automatic transmission (41TE), clutch system Drivetrain System: Front-wheel drive, axles, CV joints, differential Suspension System: Front suspension (MacPherson strut), Rear suspension (multi-link beam axle), steering system (power steering, column, rack and pinion) Braking System: Front disc brakes, rear drum or disc brakes, ABS system Electrical System: Battery, charging system, starting system, lighting, accessories, instrument cluster, body control module (BCM), powertrain control module (PCM) Body And Chassis: Body panels, doors, windows, seats, HVAC, exterior trim, interior trim, frame components Comfort And Convenience: Air conditioning, heating, power windows, power locks, cruise control, audio system Safety Systems Airbags: Driver, passenger, and side airbag systems Procedures Included Maintenance Procedures: Oil change, fluid checks and changes, filter replacements, spark plug replacement, belt inspection and replacement, brake pad/shoe replacement Repair Procedures: Engine component repair/replacement (e.g., head gasket, water pump, alternator), transmission overhaul, clutch replacement, suspension component repair, brake caliper/rotor replacement, electrical component diagnosis and repair Troubleshooting Guides: Diagnostic trouble codes (DTCs), symptom-based troubleshooting for engine, transmission, electrical, and chassis issues Diagnostic Procedures: Wiring diagrams, connector pinouts, component testing procedures, OBD-II diagnostics Specifications And Data: Torque specifications, clearances, fluid capacities, electrical specifications, component data Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including detailed electrical troubleshooting. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable pages with clear diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Base: EKR (2.0L SOHC) Engine Displacement Base: 1995 cc (121.7 cu in) Engine Configuration Base: Inline 4-cylinder Horsepower Base: 132 hp @ 6000 rpm Torque Base: 130 lb-ft @ 4500 rpm Performance Engine Engine Code Performance: A855 (2.4L DOHC Turbocharged SRT-4) Engine Displacement Performance: 2429 cc (148.2 cu in) Engine Configuration Performance: Inline 4-cylinder, turbocharged Horsepower Performance: 205 hp @ 5800 rpm Torque Performance: 220 lb-ft @ 2200 rpm Fuel System Fuel Induction: Multi-point fuel injection (MPFI) Fuel Type: Unleaded gasoline (87 octane recommended for base, 91 octane recommended for SRT-4) Turbocharger Specs Srt4: Garrett T3/T04E (internally wastegated) 🔧 Transmission Standard Transmission Manual Transmission Base: New Venture Gear NV T350 (5-speed manual) Manual Transmission Srt4: Getrag 283 (5-speed manual, heavy-duty for SRT-4) Optional Transmission Automatic Transmission: Chrysler 41TE (4-speed automatic with overdrive) Features Transmission Fluid Spec: ATF+4 (Automatic), Mopar Manual Transmission Fluid or equivalent (Manual) 📐 Dimensions Exterior Coupe Length Coupe: 169.8 in (4313 mm) Width Coupe: 67.4 in (1712 mm) Height Coupe: 54.3 in (1380 mm) Exterior Sedan Length Sedan: 174.4 in (4430 mm) Width Sedan: 67.4 in (1712 mm) Height Sedan: 56.4 in (1433 mm) Wheelbase Wheelbase: 104.1 in (2644 mm) Weights Curb Weight Base: Approx. 2650 lbs (1202 kg) Curb Weight Srt4: Approx. 2985 lbs (1354 kg) Cargo Cargo Volume Sedan: 13.1 cu ft (0.37 m³) Cargo Volume Coupe: 10.7 cu ft (0.30 m³) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (2002-2004 models) NHTSA Front Impact Passenger: Good (2002-2004 models) NHTSA Side Impact Front Seat: Acceptable (2002-2004 models) NHTSA Side Impact Rear Seat: Not Rated (2002-2004 models) Active Features ABS: Available (standard on some trims, optional on others) Passive Features Airbags Standard: Driver and front passenger airbags Airbags Optional: Side-impact airbags (in some trims) 💡 Technology Features Infotainment Audio System Options: AM/FM stereo with CD player, optional Infinity speaker system, optional premium audio with amplifier. Driver Assistance Cruise Control: Standard on most trims. Connectivity OBD Ii Interface: Standard, allowing for advanced diagnostics and code reading. 🔧 Maintenance Service Intervals Oil Oil Change Interval: Every 5,000-7,500 miles or 6-12 months, whichever comes first (refer to...
The Dodge Neon (2002-2005) represented a significant evolution for Chrysler's compact car, aiming to compete aggressively in a crowded segment with its sporty styling, performance options (especially the SRT-4), and value proposition. This manual serves the needs of owners and technicians seeking in-depth repair and maintenance information for this specific generation.
Competitive Analysis
Competitors:
Competed against vehicles like the Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier/Cobalt, and Mazda Protege.
Key Features
Key Features:
Distinctive styling, especially for the SRT-4 variant; available in coupe and sedan body styles; offered multiple engine options including a turbocharged performance variant.
📋 Manual Details
Coverage Areas
Covered Models:
All Dodge Neon models (SE, ES, SXT, SRT-4) from 2002 to 2005
Window regulator failures, instrument cluster problems, blower motor resistor failure.
Suspension Issues:
Strut mount wear, control arm bushings, tie rod end wear.
Srt4 Specific Issues:
Clutch failure under aggressive use, turbocharger seal issues, spark plug fouling, intercooler piping leaks.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Dodge, a division of Chrysler, has a long history of producing a range of vehicles, from performance cars to trucks. The Neon was a significant entry into the compact car market for the brand.
Model Evolution
Generation:
This covers the second generation Dodge Neon (2000-2005), with the 2002-2005 models representing updates to the initial second-gen design.
Key Updates 2002-2005:
Introduction of the high-performance SRT-4 variant for 2003, revised styling cues, updated interior features, and powertrain enhancements.
Production
Production Period:
2002-2005
Manufacturing Locations:
Belvidere Assembly Plant, Illinois, USA
🏆 Awards & Recognition
Recognitions
Performance Recognition:
The SRT-4 variant received significant acclaim from automotive media for its performance-per-dollar value and competitive power output, often being lauded as a modern 'budget supercar'.