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Dodge Neon SRT 4 2003-2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Generation: Second Generation (PL2) Model Years Covered: 2003, 2004, 2005 Codes Platform Code: PL Performance Variant: SRT-4 👋 Introduction Market Position Segment: Compact Performance Sedan Target Audience: Enthusiasts, DIY mechanics, professional technicians seeking detailed service information. Competitive Analysis Competitors: Subaru WRX, Mitsubishi Lancer Evolution, Honda Civic Si (in spirit of performance). Key Features Performance Focus: The SRT-4 variant signifies a factory-tuned, high-performance version of the Neon. Value Proposition: Provides access to official factory procedures, ensuring accurate and efficient repairs, essential for maintaining a performance vehicle. 📋 Manual Details Coverage Areas General Information: True Periodic Maintenance: True Engine Service And Repair: True Fuel System And Throttle Body: True Cooling And Lubrication Systems: True Chassis Systems: True Electrical System: True Servicing Information: True Emission Control Information: True Wiring Diagrams: True Troubleshooting: True All Models Trims Engines Transmissions: True Page Count Estimated Page Count: High (Comprehensive Factory Manual) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format File Format: PDF Accessibility: Digital Download Delivery Method: Instant Download Link Requirements: Adobe PDF Reader Printability: Printable without restriction 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, camshafts, timing, valve train. Engine Management: ECU, ignition system, fuel injection, turbocharger system, sensors, actuators. Fuel System: Fuel pump, fuel filter, fuel injectors, fuel lines, fuel tank, evaporative emission control (EVAP). Cooling System: Radiator, water pump, thermostat, coolant hoses, fan clutch/electric fan, heater core. Lubrication System: Oil pump, oil pan, oil filter, oil passages, oil pressure. Exhaust System: Exhaust manifold, catalytic converter, mufflers, exhaust pipes, oxygen sensors. Drivetrain: Clutch system, transmission (manual), differential, drive axles, wheel bearings. Brakes: Brake system diagnosis, hydraulic system, front and rear brakes (calipers, rotors, pads), parking brake. Steering System: Power steering pump, steering gear, steering column, tie rods. Suspension System: Front and rear suspension components, struts, springs, control arms, sway bars. Body And Frame: Body panel removal/installation, structural components, glass, doors, hood, trunk. HVAC System: Air conditioning, heating, ventilation, blower motor, refrigerant system. Electrical Components: Battery, charging system (alternator), starting system (starter), lighting, wipers, horn, power windows, door locks. Instrumentation And Gauges: Dashboard components, warning lights, gauges functionality. Safety Systems: Airbags, seat belts, Anti-lock Braking System (ABS). Procedures Included Routine Maintenance: Oil changes, fluid checks and top-offs, filter replacements, spark plug replacement, belt inspections. Diagnostics And Troubleshooting: Fault code identification, symptom-based troubleshooting, diagnostic tool usage. Component Replacement: Step-by-step guides for replacing major and minor components. Rebuilding Procedures: Detailed instructions for complete engine and transmission overhauls. Adjustments: Wheel alignment, brake adjustments, clutch adjustments. Installations: Guidance on installing common aftermarket or replacement parts where applicable. Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine rebuilds and complex electrical diagnostics. Diagrams And Illustrations: Includes high-quality diagrams, exploded views, and detailed illustrations. Torque Specifications: Provides essential torque values for fasteners throughout the vehicle. Clearances And Tolerances: Specifies critical engine and component clearances and tolerances. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, clean text and diagrams. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: PT Cruiser GT / Neon SRT-4 (Garnet) 2.4L DOHC Turbocharged I4 Displacement: 2.4 Liters (2378 cc) Performance Horsepower: 205 hp @ 5200 rpm (2003), 215 hp @ 5200 rpm (2004-2005) Torque: 220 lb-ft @ 2200 rpm (2003), 234 lb-ft @ 2200 rpm (2004-2005) Fuel System Induction: Turbocharged with intercooler, Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management ECU: Factory ECU calibrated for performance and turbocharging. 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: None (SRT-4 was manual-only) Features Clutch: Heavy-duty performance clutch assembly. 📐 Dimensions Exterior Length: Approx. 173.4 inches Width: Approx. 67.7 inches Height: Approx. 56.7 inches Wheelbase: Approx. 104.4 inches Weights Curb Weight: Approx. 2950 - 3050 lbs Gross Vehicle Weight Rating: Typically around 3770 lbs 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star (Driver), 5-star (Passenger) - Note: Specific ratings can vary slightly by year and testing methodology. IIHS Side Impact: Acceptable (2003-2004), Good (2005) Active Features ABS: Standard Anti-lock Braking System Traction Control: Optional (may vary by year/package) Passive Features Airbags: Frontal airbags, side airbags (optional/standard depending on trim/year). Seatbelts: Front seat pretensioners, three-point rear seat belts. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio systems. Dashboard Display: Analog gauges for speedometer, tachometer, fuel, and coolant temperature, often with a boost gauge. Driver Assistance ABS: Standard Anti-lock Braking System. Connectivity No Bluetooth Or Usb Standard: As a 2003-2005 model, native Bluetooth or USB connectivity is not standard. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles or 6 months (refer to manual for specific conditions). Air Filter Replacement: Inspect every 15,000 miles, replace as needed or at...
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Dodge Neon SRT 4 2003-2005 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon SRT-4
Generation:
Second Generation (PL2)
Model Years Covered:
2003, 2004, 2005
Codes
Platform Code:
PL
Performance Variant:
SRT-4
👋 Introduction
Market Position
Segment:
Compact Performance Sedan
Target Audience:
Enthusiasts, DIY mechanics, professional technicians seeking detailed service information.
Competitive Analysis
Competitors:
Subaru WRX, Mitsubishi Lancer Evolution, Honda Civic Si (in spirit of performance).
Key Features
Performance Focus:
The SRT-4 variant signifies a factory-tuned, high-performance version of the Neon.
Value Proposition:
Provides access to official factory procedures, ensuring accurate and efficient repairs, essential for maintaining a performance vehicle.
📋 Manual Details
Coverage Areas
General Information:
True
Periodic Maintenance:
True
Engine Service And Repair:
True
Fuel System And Throttle Body:
True
Cooling And Lubrication Systems:
True
Chassis Systems:
True
Electrical System:
True
Servicing Information:
True
Emission Control Information:
True
Wiring Diagrams:
True
Troubleshooting:
True
All Models Trims Engines Transmissions:
True
Page Count
Estimated Page Count:
High (Comprehensive Factory Manual)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Accessibility:
Digital Download
Delivery Method:
Instant Download Link
Requirements:
Adobe PDF Reader
Printability:
Printable without restriction
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, camshafts, timing, valve train.
Engine Management:
ECU, ignition system, fuel injection, turbocharger system, sensors, actuators.
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel lines, fuel tank, evaporative emission control (EVAP).
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan clutch/electric fan, heater core.
Lubrication System:
Oil pump, oil pan, oil filter, oil passages, oil pressure.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, exhaust pipes, oxygen sensors.
Drivetrain:
Clutch system, transmission (manual), differential, drive axles, wheel bearings.
Brakes:
Brake system diagnosis, hydraulic system, front and rear brakes (calipers, rotors, pads), parking brake.
Steering System:
Power steering pump, steering gear, steering column, tie rods.
Suspension System:
Front and rear suspension components, struts, springs, control arms, sway bars.
Body And Frame:
Body panel removal/installation, structural components, glass, doors, hood, trunk.
HVAC System:
Air conditioning, heating, ventilation, blower motor, refrigerant system.
Electrical Components:
Battery, charging system (alternator), starting system (starter), lighting, wipers, horn, power windows, door locks.
Instrumentation And Gauges:
Dashboard components, warning lights, gauges functionality.
Safety Systems:
Airbags, seat belts, Anti-lock Braking System (ABS).
Procedures Included
Routine Maintenance:
Oil changes, fluid checks and top-offs, filter replacements, spark plug replacement, belt inspections.
Diagnostics And Troubleshooting:
Fault code identification, symptom-based troubleshooting, diagnostic tool usage.
Component Replacement:
Step-by-step guides for replacing major and minor components.
Rebuilding Procedures:
Detailed instructions for complete engine and transmission overhauls.
Adjustments:
Wheel alignment, brake adjustments, clutch adjustments.
Installations:
Guidance on installing common aftermarket or replacement parts where applicable.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine rebuilds and complex electrical diagnostics.
Diagrams And Illustrations:
Includes high-quality diagrams, exploded views, and detailed illustrations.
Torque Specifications:
Provides essential torque values for fasteners throughout the vehicle.
Clearances And Tolerances:
Specifies critical engine and component clearances and tolerances.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, clean text and diagrams.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
PT Cruiser GT / Neon SRT-4 (Garnet) 2.4L DOHC Turbocharged I4
Displacement:
2.4 Liters (2378 cc)
Performance
Horsepower:
205 hp @ 5200 rpm (2003), 215 hp @ 5200 rpm (2004-2005)
Torque:
220 lb-ft @ 2200 rpm (2003), 234 lb-ft @ 2200 rpm (2004-2005)
Fuel System
Induction:
Turbocharged with intercooler, Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECU:
Factory ECU calibrated for performance and turbocharging.
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
None (SRT-4 was manual-only)
Features
Clutch:
Heavy-duty performance clutch assembly.
📐 Dimensions
Exterior
Length:
Approx. 173.4 inches
Width:
Approx. 67.7 inches
Height:
Approx. 56.7 inches
Wheelbase:
Approx. 104.4 inches
Weights
Curb Weight:
Approx. 2950 - 3050 lbs
Gross Vehicle Weight Rating:
Typically around 3770 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (Driver), 5-star (Passenger) - Note: Specific ratings can vary slightly by year and testing methodology.
IIHS Side Impact:
Acceptable (2003-2004), Good (2005)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional (may vary by year/package)
Passive Features
Airbags:
Frontal airbags, side airbags (optional/standard depending on trim/year).
Seatbelts:
Front seat pretensioners, three-point rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio systems.
Dashboard Display:
Analog gauges for speedometer, tachometer, fuel, and coolant temperature, often with a boost gauge.
Driver Assistance
ABS:
Standard Anti-lock Braking System.
Connectivity
No Bluetooth Or Usb Standard:
As a 2003-2005 model, native Bluetooth or USB connectivity is not standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months (refer to manual for specific conditions).
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or at 30,000 miles.
Spark Plug Replacement:
Typically every 60,000 - 100,000 miles, depending on plug type (refer to manual).
Timing Belt Replacement:
This engine uses a timing chain, not a belt, which generally has a longer lifespan but requires inspection.
Fluid Specifications
Engine Oil:
SAE 5W-40 Synthetic (recommended for turbo engines) - Refer to manual for exact specification.
Coolant:
Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology) - Ethylene Glycol based. Refer to manual for exact type and mixture.
Transmission Fluid:
Mopar Manual Transmission Lubricant or equivalent (refer to manual for specific PN and type).
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification).
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent (refer to manual for specific PN and type).
Known Issues
Turbocharger Issues:
Potential for turbo seal wear, wastegate issues, intercooler clogging leading to performance loss.
Clutch Wear:
High-performance nature can lead to faster clutch wear, especially with aggressive driving.
Engine Mounts:
Can become worn or fatigued over time, leading to increased vibration.
Suspension Components:
Struts, ball joints, and bushings can wear, impacting handling and ride quality.
📚 Vehicle History
Brand Heritage
Dodge Performance:
Dodge has a long history of producing performance-oriented vehicles, with SRT (Street Racing Technology) being its dedicated performance division.
Model Evolution
Neon Development:
The Neon was originally introduced by Chrysler. The SRT-4 variant was a significant performance upgrade from the standard Neon.
Srt Focus:
The SRT-4 was developed to directly compete with established turbocharged compact performance cars of its era.
Production
Manufacturing Plant:
Belvidere Assembly Plant, Illinois, USA
Production Years For Srt4:
2003-2005
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Often lauded by automotive journalists for its accessible performance and value proposition in the tuner car segment.
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