Engine Control Module (ECM), Powertrain Control Module (PCM), Body Control Module (BCM), diagnostic trouble codes (DTCs), sensor operation and testing.
Body Exterior:
Body panel removal and installation, door mechanisms, hood, trunk lid, bumpers, spoiler, mirrors, glass, weatherstripping.
Body Interior:
Dashboard, instrument cluster, center console, seating, interior trim panels, airbag system service, seat belts.
HVAC:
Air conditioning system, heater core, blower motor, climate controls, refrigerant handling and charging.
Detailed procedures for oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake service.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting guides.
Repair Overhaul:
Step-by-step instructions for component removal, repair, and reinstallation, including major engine and transmission overhauls.
Diagnostics Testing:
Procedures for testing sensors, actuators, electrical circuits using multimeters and oscilloscopes, diagnostic tool usage.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Image Resolution:
High-resolution scans of original factory documentation, suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
GEMA (specifically the turbo variant)
Displacement:
2378 cc (2.4 Liters)
Configuration:
Inline 4-Cylinder (I4)
Aspiration:
Turbocharged with intercooler
Valve Train:
DOHC (Dual Overhead Camshafts), 16 Valves
Bore X Stroke:
87.5 mm x 99.0 mm
Compression Ratio:
8.1:1
Performance
Horsepower:
215 hp @ 5800 rpm (2003), 230 hp @ 5200 rpm (2004-2005)