DODGE RAM Truck 1500 2500 3500 Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck 1500/2500/3500 👋 Introduction Market Position Segment: Full-size pickup truck segment, known for its capability, towing capacity, and heavy-duty applications. Competitive Analysis Competitors: Ford F-Series Super Duty, Chevrolet Silverado HD, GMC Sierra HD. Key Features Versatility: Ram trucks are renowned for their versatility, catering to commercial use, heavy towing, and family transportation needs. Powertrain Options: Wide array of powerful gasoline and legendary diesel engines. 📋 Manual Details Coverage Areas Covered Models: All Dodge Ram 1500, 2500, and 3500 models and sub-models. Covered Engines: All gasoline and diesel engines offered for the specified Ram 1500, 2500, and 3500 models. Page Count Estimated Page Count: Extensive (typically thousands of pages for comprehensive service manuals covering multiple years and configurations). Manual Type Type: Complete Service and Repair Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, assembly, inspection, and repair for all covered engine variants (e.g., HEMI V8, Cummins Turbo Diesel). Engine Management: Engine control systems, fuel injection, ignition, emissions controls, sensors, actuators, and diagnostic trouble codes (DTCs). Transmission Manual: Service and repair procedures for manual transmissions, including clutch, gearbox, and driveline components. Transmission Automatic: Comprehensive coverage of automatic transmissions (e.g., 48RE, 68RFE, 8HP70), including hydraulic systems, valve bodies, torque converters, and electronic controls. Drivetrain: Front and rear axles, differentials, transfer cases, driveshafts, CV joints, and wheel bearings. Suspension: Front and rear suspension systems, including coil springs, leaf springs, shock absorbers, control arms, ball joints, and steering components. Brakes: Hydraulic brake systems (front and rear discs), ABS, traction control, parking brake, brake fluid specifications, and bleeding procedures. Steering: Power steering system, steering gear, tie rods, power steering fluid specifications, and alignment procedures. Electrical System: Battery, charging system, starting system, lighting, horns, power windows, locks, mirrors, and accessory circuits. Body And Frame: Body panels, doors, hood, tailgate, interior trim, glass, chassis and frame repair, rust prevention, and collision repair information. HVAC: Heating, ventilation, and air conditioning systems, including refrigerant handling, components, and diagnostic procedures. Infotainment And Electronics: Audio systems, navigation, communication modules, instrument cluster, and other electronic control modules (ECMs/PCMs). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tire rotations, and lubrication. Troubleshooting: Systematic diagnostic procedures, symptom-based troubleshooting charts, and interpretation of diagnostic trouble codes (DTCs). Repair: Step-by-step repair instructions for virtually every component and system, including removal, installation, adjustment, and testing. Diagnostics: Detailed information on using diagnostic scan tools, interpreting live data, and performing specific diagnostic tests. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, essential for electrical diagnostics and repairs. Technical Depth Depth: In-depth, factory-level technical information suitable for professional technicians and advanced DIY mechanics. Rebuild Procedures: Detailed procedures for overhauling engines, transmissions, and differentials. Specification Data: Extensive technical data, torque specifications, clearances, fluid capacities, and electrical specifications. 📊 Manual Specifications File Format File Type: PDF Print Quality Resolution: High-resolution, allowing for clear viewing of diagrams and text when printed. Searchability: Likely searchable text for quick access to specific information. Binding Type Binding: Not applicable (Digital Download) Paper Type Paper: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Popular Gasoline Engine: 5.7L HEMI V8 (often designated with engine code EZH or similar). Popular Diesel Engine: 6.7L Cummins Turbo Diesel (often designated with engine code CSE or similar). Popular Gasoline Engine Details Displacement: 5654 cc (345 cubic inches) Horsepower Range: Approx. 383-410 hp Torque Range: Approx. 400-429 lb-ft Popular Diesel Engine Details Displacement: 6690 cc (408 cubic inches) Horsepower Range: Approx. 350-400 hp Torque Range: Approx. 650-1000 lb-ft (depending on year and configuration) Fuel System Gasoline Injection: Sequential Multi-Port Fuel Injection (MPI) or Direct Injection (DI) depending on year. Diesel Injection: High-pressure Common Rail (HPCR) fuel injection system. Engine Management Systems ECU: Engine Control Unit (ECU) or Powertrain Control Module (PCM) utilizing OBD-II diagnostics. 🔧 Transmission Standard Transmission Type Gasoline: Often a 6-speed automatic (e.g., 68RFE, 62TE) or 8-speed automatic (e.g., 8HP70) for later models. Optional Transmission Type Diesel: Typically a heavy-duty 6-speed automatic (e.g., 68RFE) or manual transmission options in earlier years. Features Transmission Fluid Gasoline: Specific ATF+4 or equivalent for 48RE/68RFE, and ATF for 8HP70. Check manual for exact specification (e.g., MS-9602 for ATF+4). Transmission Fluid Diesel: Specific heavy-duty ATF for 68RFE. Refer to manual for exact specification (e.g., Mopar ATF+4 or equivalent). 📐 Dimensions Exterior Body Styles: Regular Cab, Crew Cab, Mega Cab. Bed Lengths: Short Bed (approx. 6'4"), Long Bed (approx. 8'). Weights Gross Vehicle Weight Rating Gvw: Varies significantly by model (1500, 2500, 3500) and configuration, ranging from approximately 8,500 lbs to over 14,000 lbs. 🛡️ Safety Features Ratings NHTSA Ratings: Varies by model year. Later models often achieve 4-star or 5-star overall safety ratings. Active Features ABS: Standard Anti-lock Braking System. Traction Control: Electronic Traction Control System (ETCS)....
High-resolution, allowing for clear viewing of diagrams and text when printed.
Searchability:
Likely searchable text for quick access to specific information.
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Popular Gasoline Engine:
5.7L HEMI V8 (often designated with engine code EZH or similar).
Popular Diesel Engine:
6.7L Cummins Turbo Diesel (often designated with engine code CSE or similar).
Popular Gasoline Engine Details
Displacement:
5654 cc (345 cubic inches)
Horsepower Range:
Approx. 383-410 hp
Torque Range:
Approx. 400-429 lb-ft
Popular Diesel Engine Details
Displacement:
6690 cc (408 cubic inches)
Horsepower Range:
Approx. 350-400 hp
Torque Range:
Approx. 650-1000 lb-ft (depending on year and configuration)
Fuel System
Gasoline Injection:
Sequential Multi-Port Fuel Injection (MPI) or Direct Injection (DI) depending on year.
Diesel Injection:
High-pressure Common Rail (HPCR) fuel injection system.
Engine Management Systems
ECU:
Engine Control Unit (ECU) or Powertrain Control Module (PCM) utilizing OBD-II diagnostics.
🔧 Transmission
Standard
Transmission Type Gasoline:
Often a 6-speed automatic (e.g., 68RFE, 62TE) or 8-speed automatic (e.g., 8HP70) for later models.
Optional
Transmission Type Diesel:
Typically a heavy-duty 6-speed automatic (e.g., 68RFE) or manual transmission options in earlier years.
Features
Transmission Fluid Gasoline:
Specific ATF+4 or equivalent for 48RE/68RFE, and ATF for 8HP70. Check manual for exact specification (e.g., MS-9602 for ATF+4).
Transmission Fluid Diesel:
Specific heavy-duty ATF for 68RFE. Refer to manual for exact specification (e.g., Mopar ATF+4 or equivalent).
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Crew Cab, Mega Cab.
Bed Lengths:
Short Bed (approx. 6'4"), Long Bed (approx. 8').
Weights
Gross Vehicle Weight Rating Gvw:
Varies significantly by model (1500, 2500, 3500) and configuration, ranging from approximately 8,500 lbs to over 14,000 lbs.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by model year. Later models often achieve 4-star or 5-star overall safety ratings.
Active Features
ABS:
Standard Anti-lock Braking System.
Traction Control:
Electronic Traction Control System (ETCS).
Stability Control:
Electronic Stability Control (ESC), often with trailer sway control.
Passive Features
Airbags:
Front airbags, side-curtain airbags, seat-mounted side airbags (depending on configuration and model year).
💡 Technology Features
Infotainment
Infotainment Systems:
Uconnect touchscreen systems, available with navigation, Bluetooth, voice command, and satellite radio.
Driver Assistance
Adas Features:
Availability of features like rear backup cameras, parking assist sensors, and advanced systems in later models.
Connectivity
Connectivity Options:
USB ports, auxiliary input jacks, and available Wi-Fi hotspots in later models.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Typically every 5,000 to 7,500 miles or 6 months, depending on driving conditions and oil type used. Consult manual for specific recommendations.
Oil Change Interval Diesel:
Typically every 7,500 to 15,000 miles or 12 months for diesel engines, depending on oil quality and driving conditions. Consult manual for specific recommendations.
Transmission Fluid Change:
Diesel: Often 30,000 to 100,000 miles depending on use and fluid type. Gasoline: Check manual, often similar to diesel or based on severe service intervals.
Fluid Specifications
Engine Oil Gasoline 1500:
API SP/SN certified synthetic or synthetic blend, SAE 5W-20 or 5W-30. Check manual for exact grade and specification (e.g., MS-6395).
Engine Oil Diesel 2500 3500:
API CK-4 or CJ-4 certified synthetic diesel engine oil, SAE 15W-40 or 5W-40 depending on climate. Check manual for exact specification (e.g., MS-10902 for 15W-40).
Coolant:
HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT (MS-9769) or equivalent for specific model years. Often a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid, depending on the model year. Consult manual for specific type.
Known Issues
Common Complaints:
While specific issues vary by generation and engine, common areas to check might include: worn ball joints, fuel injector issues (especially on older HEMIs), exhaust manifold leaks, EGR system issues (on diesel), and potential transmission solenoids or torque converter problems in high-mileage vehicles.
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Dodge has a long history of producing robust trucks, with the Ram line established as a distinct brand under Chrysler.
Model Evolution
Generation Notes:
This manual likely covers multiple generations of the Dodge Ram, potentially spanning from the late 1990s through the 2010s, before Ram became a standalone brand.
Production
Manufacturing Locations:
Primarily Mexico (Saltillo, Toluca) and the United States (Warren, Michigan).
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
Various Ram models and configurations have received 'Truck of the Year' awards from numerous automotive publications and organizations over the years.