🏷️ Basic Information Identification Make: Dodge Model: Ram Model Code: DR/DH/D2 (Third Generation) Year: 2002 Trim Levels Covered: 1500, 2500, 3500 (and variations like SLT, ST, Laramie) Codes Chassis Code: DR (Light Duty), DH (Heavy Duty - 2500), D2 (Heavy Duty - 3500) 👋 Introduction Market Position Segment: Full-size Pickup Truck Target Audience: DIY mechanics, professional technicians, fleet managers, owners seeking in-depth maintenance and repair knowledge Competitive Analysis Competitors: Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra Key Features Vehicle Platform: Third generation Dodge Ram (2002-2008), known for its robust construction and distinctive 'Big Rig' styling Key Features Manual Value Proposition: Provides factory-level repair and maintenance data, enabling comprehensive self-service and accurate diagnostics, saving on labor costs 📋 Manual Details Coverage Areas Primary Focus: Service and Repair Scope: Body, Chassis, Electrical Systems, Engine, Transmission, Drivetrain, Suspension, Brakes, HVAC, Steering, Fuel System, Emissions, Diagnostic Procedures Page Count Estimated Pages: Extensive (typical service manuals for this era are 1000+ pages) Manual Type Type: Comprehensive Service Manual Language Language: English Format File Format: PDF Compatibility: Windows XP, Vista, 7, 8, Linux, Mac Features Searchability: Fully Searchable Navigation: Fully Bookmarked File Format PDF Quality: High Resolution, Clear Text, Printable Print Quality Print Readability: Optimized for digital viewing and printing Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, internal components, cylinder head, valve train, crankshaft, pistons, connecting rods, oil pump, timing system, cooling system, lubrication system Engine Electrical: Ignition system, starter motor, alternator, battery, charging system, engine control module (ECM) operation and diagnosis, fuel injection system Fuel System: Fuel pump, fuel injectors, fuel lines, fuel filter, evaporative emission control (EVAP) system Transmission Manual: NV3500, NV4500 manual transmissions: overhaul, clutch system, gear shifter mechanism Transmission Automatic: 48RE, 47RE, 45RFE automatic transmissions: hydraulic system, valve body, torque converter, electronic controls, overhaul, torque converter clutch (TCC) Drivetrain: Front and rear axle assemblies, differentials, driveshafts, U-joints, transfer case (manual and electronic shift) Suspension: Front suspension (independent on 1500, solid axle on 2500/3500), rear suspension (leaf springs), shock absorbers, control arms, ball joints, steering knuckles, sway bars Steering: Power steering system, steering gear, tie rods, steering column, intermediate shaft Brakes: Front and rear disc brakes (and rear drums on some 3500), Anti-lock Braking System (ABS), brake calipers, rotors, pads, master cylinder, brake lines, parking brake Electrical Body: Lighting system (headlights, taillights, interior lights), power windows, power locks, power mirrors, wipers, horns, security system, keyless entry, remote start Electrical Chassis: Instrument cluster, gauges, warning lights, interior electronics, exterior sensors HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, A/C compressor, evaporator, condenser, blower motor, climate controls, refrigerant system Body: Body panel removal and installation, doors, hood, tailgate, bumpers, interior trim, seats, glass replacement Emissions: Catalytic converter, oxygen sensors, EGR system (if applicable), evaporative emission control (EVAP) Diagnostics: Diagnostic Trouble Codes (DTCs), OBD-II functionality, diagnostic connector pinout, using scan tools Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, lubrication points Repair: Component removal and installation, component overhaul, sub-assembly repairs, part replacement procedures Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, common problem diagnosis Wiring: Complete Electrical Schematics, Wiring Harness Diagrams, Connector Views, Component Location Charts for all electrical systems Specifications: Torque specifications for fasteners, alignment specifications, fluid capacities, electrical specifications Engine Timing: Detailed procedures for setting ignition timing (if applicable on specific engines) and mechanical timing (e.g., timing chain/belt for gas, camshaft timing for diesel) Wheel Alignment: Specifications and procedures for front and rear wheel alignment, camber, caster, toe adjustments. Technical Depth Depth: Comprehensive, from basic fluid checks to complete engine and transmission rebuilds, detailed diagnostics Diagnostic Tools Required: OBD-II Scan Tool, Multimeter, Test Light, Pressure Gauges (fuel, oil, coolant, AC), Vacuum Gauge, Injector Test Kit (diesel) ⚙️ Engine Specifications Primary Engine Gas Engine Option 1: 4.7L Magnum V8 (SOHC) Displacement 4.7L: 4.7 Liters (287 cu in) Horsepower 4.7L: Approx. 235-240 hp @ 4500 rpm (varies slightly by model year/tune) Torque 4.7L: Approx. 300-305 lb-ft @ 3200 rpm (varies slightly) Fuel System 4.7L: Sequential Multi-Port Fuel Injection (MPI) Primary Engine Diesel Engine Option 2: 5.9L Cummins Turbo Diesel I6 (ISB) Displacement 5.9L: 5.9 Liters (359 cu in) Horsepower 5.9L: Approx. 235-250 hp @ 2500 rpm Torque 5.9L: Approx. 460-475 lb-ft @ 1400 rpm Fuel System 5.9L: High-pressure Common Rail (HPCR) fuel injection (starting with 5.9L common rail in 2003, but manual covers diagnostic aspects potentially for earlier non-HPCR versions if they existed for export or specific configurations for 2002, though 2002 was transition to common rail) Engine Notes Engine Variants: Manual covers both gasoline (4.7L Magnum V8) and the highly regarded 5.9L Cummins Turbo Diesel. Some 2002 models may still have the older 24-valve 5.9L VE pump or early common rail depending on production date. 🔧 Transmission Standard Gas Transmission Option 1: 45RFE 4-Speed Automatic Optional...