1999 Dodge Ram Pickup 1500 Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Pickup 1500 Year: 1999 Codes Chassis Code: Second Generation Ram (DR) 👋 Introduction Market Position Positioning: The 1999 Dodge Ram 1500 was a highly popular full-size pickup truck, known for its distinctive styling ('big rig' appearance), powerful Magnum V8 engines, and robust construction. It competed directly with Ford F-150 and Chevrolet Silverado. Competitive Analysis Competitors: Ford F-Series (F-150), Chevrolet C/K Series (Silverado), GMC Sierra, Toyota Tundra (later in the generation). Key Features Vehicle Features: Distinctive 'crosshair' grille, powerful overhead valve (OHV) Magnum V8 engines, coil-spring front suspension (on some models), available Quad Cab for increased passenger space, and a reputation for durability and towing capability. Manual Value Proposition Value: This repair manual provides comprehensive, manufacturer-level repair and maintenance information, enabling owners and technicians to perform accurate diagnostics and repairs, extending the vehicle's lifespan and maintaining its performance. 📋 Manual Details Coverage Areas Engine Coverage: 5.2L Magnum V8, 5.9L Magnum V8 Transmission Coverage: 42RE (4-Speed Automatic), NV3500 (5-Speed Manual) Chassis Coverage: Frame, Suspension (Front & Rear), Steering, Brakes (Front Disc, Rear Drum/Optional Rear Disc), Wheels, Tires Electrical Coverage: Complete Wiring Diagrams, Lighting, Instrumentation, Power Accessories, Engine Control Module (ECM), Powertrain Control Module (PCM), Anti-lock Braking System (ABS) Body Coverage: Exterior Body Panels, Doors, Glass, Interior Trim, Seats, Bumpers Heating Cooling Coverage: HVAC System, Air Conditioning, Heater Core, Radiator, Cooling Fan Page Count Total Pages: Approximately 1500+ Manual Type Type: Factory Authorized Service Manual / Full Repair Manual Language Language: English Format Format: Printed Book 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, component testing, removal/installation procedures for 5.2L and 5.9L Magnum V8 engines, including fuel injection, ignition system, emission controls, lubrication, and cooling systems. Transmission: Comprehensive repair procedures for the 42RE automatic transmission and NV3500 manual transmission, including torque converter, valve body, clutch...

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Type: Pickup Truck

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram Pickup 1500

Year:

Codes

Chassis Code:

Second Generation Ram (DR)

👋 Introduction

Market Position

Positioning:

The 1999 Dodge Ram 1500 was a highly popular full-size pickup truck, known for its distinctive styling ('big rig' appearance), powerful Magnum V8 engines, and robust construction. It competed directly with Ford F-150 and Chevrolet Silverado.

Competitive Analysis

Competitors:

Ford F-Series (F-150), Chevrolet C/K Series (Silverado), GMC Sierra, Toyota Tundra (later in the generation).

Key Features

Vehicle Features:

Distinctive 'crosshair' grille, powerful overhead valve (OHV) Magnum V8 engines, coil-spring front suspension (on some models), available Quad Cab for increased passenger space, and a reputation for durability and towing capability.

Manual Value Proposition

Value:

This repair manual provides comprehensive, manufacturer-level repair and maintenance information, enabling owners and technicians to perform accurate diagnostics and repairs, extending the vehicle's lifespan and maintaining its performance.

📋 Manual Details

Coverage Areas

Engine Coverage:

5.2L Magnum V8, 5.9L Magnum V8

Transmission Coverage:

42RE (4-Speed Automatic), NV3500 (5-Speed Manual)

Chassis Coverage:

Frame, Suspension (Front & Rear), Steering, Brakes (Front Disc, Rear Drum/Optional Rear Disc), Wheels, Tires

Electrical Coverage:

Complete Wiring Diagrams, Lighting, Instrumentation, Power Accessories, Engine Control Module (ECM), Powertrain Control Module (PCM), Anti-lock Braking System (ABS)

Body Coverage:

Exterior Body Panels, Doors, Glass, Interior Trim, Seats, Bumpers

Heating Cooling Coverage:

HVAC System, Air Conditioning, Heater Core, Radiator, Cooling Fan

Page Count

Total Pages:

Approximately 1500+

Manual Type

Type:

Factory Authorized Service Manual / Full Repair Manual

Language

Language:

English

Format

Format:

Printed Book

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, component testing, removal/installation procedures for 5.2L and 5.9L Magnum V8 engines, including fuel injection, ignition system, emission controls, lubrication, and cooling systems.

Transmission:

Comprehensive repair procedures for the 42RE automatic transmission and NV3500 manual transmission, including torque converter, valve body, clutch assembly, and driveline components.

Suspension Steering:

Front independent front suspension (IFS) and rear solid axle diagnostics and repair, steering system overhaul, power steering system troubleshooting, and wheel alignment specifications.

Brakes:

Front disc brake system service, rear drum brake system maintenance, Anti-lock Braking System (ABS) diagnostics and component replacement, brake fluid specifications, and hydraulic system bleeding procedures.

Electrical System:

Detailed troubleshooting guides for all electrical circuits, including power distribution, lighting, ignition, starting, charging, instrument cluster, power windows, power locks, and audio systems. Includes comprehensive wiring diagrams.

Body And Frame:

Repair procedures for body panels, doors, hinges, latches, glass replacement, interior trim removal and installation, seat adjustment mechanisms, and basic frame structural checks.

Procedures Included

Maintenance:

Routine maintenance tasks such as oil changes, filter replacements, spark plug service, fluid level checks, belt inspection, and tire rotation.

Diagnostics:

Systematic diagnostic flowcharts and troubleshooting procedures for common drivability issues, electrical faults, and mechanical problems.

Repair:

Step-by-step repair instructions for virtually all components, from minor adjustments to major component overhauls.

Troubleshooting:

Extensive troubleshooting sections covering symptoms, possible causes, and recommended corrective actions for a wide range of vehicle problems.

Technical Depth

Depth:

Expert-level detail, covering complete engine teardown and reassembly, transmission rebuilds, complex electrical diagnostics, and bodywork repairs. Suitable for professional mechanics and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

Format Details:

High-quality printed manual, designed for durability in a workshop environment. Pages are typically printed on durable paper stock.

Print Quality

Quality:

Clear, legible text and detailed diagrams. Photographs are typically included for visual guidance.

Binding Type

Binding:

Likely perfect binding or spiral binding for ease of use and lay-flat capability on a workbench.

Paper Type

Paper:

Durable, typically coated or semi-coated paper to resist grease and shop wear.

⚙️ Engine Specifications

Primary Engine

Engine 1:

5.2L (318 cu in) Magnum V8

Engine 2:

5.9L (360 cu in) Magnum V8

Performance

Hp 5 2L:

Approx. 230 hp @ 4500 rpm

Torque 5 2L:

Approx. 300 lb-ft @ 3200 rpm

Hp 5 9L:

Approx. 245 hp @ 4400 rpm

Torque 5 9L:

Approx. 330 lb-ft @ 3200 rpm

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Management

Chrysler Powertrain Control Module (PCM)

Cooling System

Coolant Type:

Chrysler/Dodge Approved Antifreeze (typically a 50/50 mix of ethylene glycol and distilled water)

Lubrication

Oil Type:

API Service SG or SH, SAE 5W-30 or 10W-30 (refer to owner's manual for specific ambient temperature recommendations)

Oil Capacity:

Approx. 5 quarts (4.7 L) with filter for 5.2L; Approx. 6 quarts (5.7 L) with filter for 5.9L

🔧 Transmission

Standard

Transmission 1:

42RE 4-Speed Automatic

Optional

Transmission 2:

NV3500 5-Speed Manual

Features

Automatic Features:

Electronic overdrive, torque converter lock-up for improved fuel economy.

Manual Features:

Durable design suitable for truck applications.

Fluid Specs

Automatic Fluid Type:

ATF+4 (Automatic Transmission Fluid Type 4) or equivalent meeting Chrysler MS-9602 specification. (Note: ATF+3 was used prior, but ATF+4 is generally backward compatible and recommended).

Manual Fluid Type:

GL-4 SAE 75W-90 Synthetic Gear Oil

Fluid Capacity

Automatic Capacity:

Approx. 3.5 quarts (3.3 L) dry fill for 42RE

Manual Capacity:

Approx. 2.2 quarts (2.1 L) for NV3500

📐 Dimensions

Exterior

Wheelbase Regular Cab:

118.8 inches (3018 mm)

Wheelbase Extended Cab:

134.7 inches (3421 mm)

Overall Length Standard Bed:

204.7 inches (5200 mm)

Overall Length Long Bed:

222.7 inches (5657 mm)

Cargo

Bed Length Standard:

6.5 feet (1.98 m)

Bed Length Long:

8.0 feet (2.44 m)

Weights

Curb Weight Approx:

4,500 - 5,500 lbs (2041 - 2495 kg), depending on configuration.

Gvw Approx:

6,350 - 6,700 lbs (2880 - 3039 kg)

Towing Capacity

Max Towing:

Up to 8,800 lbs (3991 kg), depending on engine, axle ratio, and configuration.

🛡️ Safety Features

Ratings

NHTSA Driver Side Front Impact:

Not rated or 4-star (depending on specific test variations for the era).

NHTSA Passenger Side Front Impact:

Not rated or 4-star (depending on specific test variations for the era).

Active Features

Optional Anti-lock Braking System (ABS) available on front wheels, or 4-wheel ABS.

Passive Features

Airbags:

Driver and passenger airbags standard.

Seat Belts:

Three-point seat belts for front occupants, lap belts for rear (if equipped).

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configurations.

Driver Assistance

Cruise Control:

Available cruise control.

Connectivity

OBD Ii:

On-Board Diagnostics II (OBD-II) compliant, allowing for electronic code reading.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on driving conditions and oil type used. Consult manual for specific recommendations.

Transmission Fluid Change Interval:

Every 30,000-60,000 miles (50,000-100,000 km) for automatic, depending on towing/heavy-duty use. Manual transmission fluid should be inspected periodically and replaced as per manual recommendations (often 60,000-100,000 miles).

Spark Plug Replacement:

Approximately 30,000 miles (48,000 km) for standard plugs, or up to 100,000 miles (160,000 km) for platinum or iridium plugs, if equipped.

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving environment.

Fluid Specifications

Coolant Capacity:

Approx. 13 quarts (12.3 L) for 5.2L, 14 quarts (13.3 L) for 5.9L (with heater).

Brake Fluid Type:

DOT 3 brake fluid

Power Steering Fluid Type:

ATF+3 or ATF+4 (verify specific requirement for the year)

Known Issues

Common Problems 1:

Death Wobble (front suspension/steering linkage issues), heater core leaks, rear main seal leaks, cracked exhaust manifolds (on 5.2L), TPS (Throttle Position Sensor) failure, PCM failure, radiator leaks.

Common Problems 2:

Automatic transmission solenoid issues (42RE), clutch wear (NV3500), ABS sensor failures.

Filter Part Numbers

Oil Filter Example:

Wix 51515, Fram PH8A, Mopar MO-899 (verify exact fitment)

Air Filter Example:

Wix 49035, Fram CA8065 (verify exact fitment)

📚 Vehicle History

Brand Heritage

Dodge Truck History:

Dodge has a long history of producing robust and capable trucks, with the Ram nameplate becoming a significant player in the full-size pickup market.

Model Evolution

Second Generation Ram:

The second generation Ram (1994-2001) introduced the iconic 'big rig' styling and significantly updated powertrains and chassis. The 1999 model year represents a refinement of this successful redesign.

Production

Production Period:

1994-2001 for this generation. The 1999 model year falls within this period.

Production Locations

Assembly Plants:

Primarily assembled at the Warren Truck Assembly Plant in Warren, Michigan, and the St. Louis Assembly Plant in Fenton, Missouri.

🏆 Awards & Recognition

Recognitions

Truck Of The Year Competitor:

While specific awards for the 1999 model are varied, the second-generation Ram platform was generally well-received and often featured in 'Truck of the Year' discussions against its main competitors during its production run.