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2009 DODGE RAM 1500 Model CAR Service & Repair Manual-PDF

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🏷️ Basic Information Identification Make: Dodge Model: Ram 1500 Model Year: 2009 Codes Chassis Code: DS/DX 👋 Introduction Market Position Segment: Full-size pickup truck Reputation: Known for robust performance, towing capability, and a wide range of configurations Competitive Analysis Key Competitors: Ford F-150, Chevrolet Silverado 1500, Toyota Tundra, Nissan Titan Key Features Powertrain Options: Versatile engine lineup catering to work and performance needs Capability: Strong towing and payload capacities, appealing to commercial and recreational users Design: Bold, distinctive styling characteristic of the Ram brand 📋 Manual Details Coverage Areas Engine Coverage: All gasoline engines Transmission Coverage: All automatic and manual transmissions Drivetrain Coverage: 2WD and 4WD configurations Trim Level Coverage: All trim levels (ST, SLT, Laramie, Sport, TRX, etc.) Page Count Estimated Pages: Over 2000 Manual Type Type: Complete Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshaft, timing systems, lubrication, cooling Fuel System: Fuel pump, injectors, fuel lines, evaporative emissions control (EVAP) Ignition System: Spark plugs, coils, ignition control module (ICM), crankshaft position sensor Emission Control: Catalytic converter, oxygen sensors, EGR system, secondary air injection (SAI) Transmission Automatic: Valve body, planetary gears, torque converter, transmission control module (TCM), fluid service Transmission Manual: Clutch, gearbox, shifting mechanisms, fluid service Drivetrain Axles: Front and rear drive axles, differentials, axle shafts, U-joints Suspension Front: Upper and lower control arms, ball joints, tie rods, steering knuckles, coil springs, shocks/struts Suspension Rear: Leaf springs, shocks, axle housing, trailing arms, track bar Steering System: Power steering pump, steering gear, steering column, linkages Brakes Front: Brake calipers, rotors, brake pads, brake lines Brakes Rear: Brake calipers/drums, rotors/shoes, brake lines Anti Lock Brakes: ABS control module, wheel speed sensors, hydraulic unit Electrical System Charging: Alternator, voltage regulator, battery, starter motor Electrical System Lighting: Headlights, taillights, interior lighting, bulb replacement Electrical System Instruments: Instrument cluster, gauges, warning lights Body Exterior: Body panels, doors, hood, tailgate, bumpers, glass, trim Body Interior: Seating, dashboard, door panels, headliner, carpet, HVAC vents Climate Control: HVAC system, A/C compressor, condenser, evaporator, heater core, controls Infotainment Audio: Radio, speakers, amplifiers, navigation systems (if equipped) Safety Airbags: Airbag modules, SRS control module, impact sensors, seat belt pretensioners Powertrain Control: Engine Control Module (ECM)/Powertrain Control Module (PCM), diagnostic trouble codes (DTCs) Procedures Included Maintenance Scheduled: Oil changes, filter replacements, fluid flushes, inspections Troubleshooting: Diagnostic procedures for various systems, symptom-based troubleshooting guides Repair Major: Engine rebuild, transmission overhaul, differential replacement, suspension component repair Repair Minor: Component replacement (e.g., alternator, starter, water pump), brake pad/rotor replacement, belt replacement Diagnostics: OBD-II diagnostics, wiring diagrams, connector pinouts, component testing Assembly Disassembly: Detailed instructions for removing and installing major components and sub-assemblies Specifications Torque: Torque specifications for all critical fasteners and assemblies Electrical Diagnostics: Wiring schematics, circuit descriptions, troubleshooting flowcharts for electrical issues Body Repair: Panel alignment, dent removal, rust repair, glass replacement procedures Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds) Diagnostic Level: Advanced (includes troubleshooting charts, electrical diagrams, component testing) Special Tools: Identification and usage of special tools required for specific repairs 📊 Manual Specifications File Format File Type: Searchable PDF Print Quality: High-resolution, printable pages Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Option 1: 4.7L Magnum V8 (360 ci) Engine Option 1 Hp: 310 hp @ 5650 rpm Engine Option 1 Torque: 334 lb-ft @ 3950 rpm Engine Option 2: 5.7L HEMI V8 (345 ci) Engine Option 2 Hp: 390 hp @ 5600 rpm Engine Option 2 Torque: 407 lb-ft @ 4000 rpm Engine Option 3: 3.7L Magnum V6 (226 ci) - Less Common Engine Option 3 Hp: 215 hp @ 5600 rpm Engine Option 3 Torque: 235 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded Gasoline Performance Emission Standard: EPA Tier 2 Bin 5 🔧 Transmission Standard Transmission Std: 4-speed automatic (42RLE) on some V6, 4.7L V8 models Optional Transmission Opt 1: 5-speed automatic (545RFE) on 5.7L HEMI V8 models Transmission Opt 2: 6-speed manual (NV3500) - less common on 1500 models Features Transmission Fluid 42Rle: ATF+4 (Mopar Material Standard MS-9602) Transmission Fluid 545Rfe: ATF+4 (Mopar Material Standard MS-9602) 📐 Dimensions Exterior Wheelbase Std: 140.5 inches (Crew Cab, Quad Cab) Wheelbase Long: 160.5 inches (Mega Cab) Overall Length Std: 237.7 inches (Crew Cab 8-ft Bed) Overall Width: 79.1 inches Overall Height: 74.5 inches (approx.) Cargo Bed Length Short: 6'4" (approx. 76.2 inches) Bed Length Long: 8'0" (approx. 98.3 inches) Weights Curb Weight Range: 4,900 - 5,700 lbs (approx.) Max Payload Capacity: Up to 3,130 lbs (configuration dependent) Max Towing Capacity: Up to 9,100 lbs (configuration dependent) Wheel Bolt Pattern: 8 x 170 mm Wheel Size Standard: 17-inch wheels Wheel Size Optional: 20-inch wheels 🛡️ Safety Features Ratings NHTSA Rollover Resistance:...
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2009 DODGE RAM 1500 Model CAR Service & Repair Manual-PDF
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram 1500
Model Year:
2009
Codes
Chassis Code:
DS/DX
👋 Introduction
Market Position
Segment:
Full-size pickup truck
Reputation:
Known for robust performance, towing capability, and a wide range of configurations
Competitive Analysis
Key Competitors:
Ford F-150, Chevrolet Silverado 1500, Toyota Tundra, Nissan Titan
Key Features
Powertrain Options:
Versatile engine lineup catering to work and performance needs
Capability:
Strong towing and payload capacities, appealing to commercial and recreational users
Design:
Bold, distinctive styling characteristic of the Ram brand
📋 Manual Details
Coverage Areas
Engine Coverage:
All gasoline engines
Transmission Coverage:
All automatic and manual transmissions
Drivetrain Coverage:
2WD and 4WD configurations
Trim Level Coverage:
All trim levels (ST, SLT, Laramie, Sport, TRX, etc.)
Page Count
Estimated Pages:
Over 2000
Manual Type
Type:
Complete Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, camshaft, timing systems, lubrication, cooling
Fuel System:
Fuel pump, injectors, fuel lines, evaporative emissions control (EVAP)
Ignition System:
Spark plugs, coils, ignition control module (ICM), crankshaft position sensor
Emission Control:
Catalytic converter, oxygen sensors, EGR system, secondary air injection (SAI)
Transmission Automatic:
Valve body, planetary gears, torque converter, transmission control module (TCM), fluid service
Transmission Manual:
Clutch, gearbox, shifting mechanisms, fluid service
Drivetrain Axles:
Front and rear drive axles, differentials, axle shafts, U-joints
Suspension Front:
Upper and lower control arms, ball joints, tie rods, steering knuckles, coil springs, shocks/struts
Suspension Rear:
Leaf springs, shocks, axle housing, trailing arms, track bar
Steering System:
Power steering pump, steering gear, steering column, linkages
Brakes Front:
Brake calipers, rotors, brake pads, brake lines
Brakes Rear:
Brake calipers/drums, rotors/shoes, brake lines
Anti Lock Brakes:
ABS control module, wheel speed sensors, hydraulic unit
Electrical System Charging:
Alternator, voltage regulator, battery, starter motor
Electrical System Lighting:
Headlights, taillights, interior lighting, bulb replacement
Electrical System Instruments:
Instrument cluster, gauges, warning lights
Body Exterior:
Body panels, doors, hood, tailgate, bumpers, glass, trim
Body Interior:
Seating, dashboard, door panels, headliner, carpet, HVAC vents
Climate Control:
HVAC system, A/C compressor, condenser, evaporator, heater core, controls
Infotainment Audio:
Radio, speakers, amplifiers, navigation systems (if equipped)
Safety Airbags:
Airbag modules, SRS control module, impact sensors, seat belt pretensioners
Powertrain Control:
Engine Control Module (ECM)/Powertrain Control Module (PCM), diagnostic trouble codes (DTCs)
Procedures Included
Maintenance Scheduled:
Oil changes, filter replacements, fluid flushes, inspections
Troubleshooting:
Diagnostic procedures for various systems, symptom-based troubleshooting guides
Repair Major:
Engine rebuild, transmission overhaul, differential replacement, suspension component repair
Repair Minor:
Component replacement (e.g., alternator, starter, water pump), brake pad/rotor replacement, belt replacement
Diagnostics:
OBD-II diagnostics, wiring diagrams, connector pinouts, component testing
Assembly Disassembly:
Detailed instructions for removing and installing major components and sub-assemblies
Specifications Torque:
Torque specifications for all critical fasteners and assemblies
Electrical Diagnostics:
Wiring schematics, circuit descriptions, troubleshooting flowcharts for electrical issues
Body Repair:
Panel alignment, dent removal, rust repair, glass replacement procedures
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds)
Diagnostic Level:
Advanced (includes troubleshooting charts, electrical diagrams, component testing)
Special Tools:
Identification and usage of special tools required for specific repairs
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Print Quality:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
4.7L Magnum V8 (360 ci)
Engine Option 1 Hp:
310 hp @ 5650 rpm
Engine Option 1 Torque:
334 lb-ft @ 3950 rpm
Engine Option 2:
5.7L HEMI V8 (345 ci)
Engine Option 2 Hp:
390 hp @ 5600 rpm
Engine Option 2 Torque:
407 lb-ft @ 4000 rpm
Engine Option 3:
3.7L Magnum V6 (226 ci) - Less Common
Engine Option 3 Hp:
215 hp @ 5600 rpm
Engine Option 3 Torque:
235 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded Gasoline
Performance
Emission Standard:
EPA Tier 2 Bin 5
🔧 Transmission
Standard
Transmission Std:
4-speed automatic (42RLE) on some V6, 4.7L V8 models
Optional
Transmission Opt 1:
5-speed automatic (545RFE) on 5.7L HEMI V8 models
Transmission Opt 2:
6-speed manual (NV3500) - less common on 1500 models
Features
Transmission Fluid 42Rle:
ATF+4 (Mopar Material Standard MS-9602)
Transmission Fluid 545Rfe:
ATF+4 (Mopar Material Standard MS-9602)
📐 Dimensions
Exterior
Wheelbase Std:
140.5 inches (Crew Cab, Quad Cab)
Wheelbase Long:
160.5 inches (Mega Cab)
Overall Length Std:
237.7 inches (Crew Cab 8-ft Bed)
Overall Width:
79.1 inches
Overall Height:
74.5 inches (approx.)
Cargo
Bed Length Short:
6'4" (approx. 76.2 inches)
Bed Length Long:
8'0" (approx. 98.3 inches)
Weights
Curb Weight Range:
4,900 - 5,700 lbs (approx.)
Max Payload Capacity:
Up to 3,130 lbs (configuration dependent)
Max Towing Capacity:
Up to 9,100 lbs (configuration dependent)
Wheel Bolt Pattern:
8 x 170 mm
Wheel Size Standard:
17-inch wheels
Wheel Size Optional:
20-inch wheels
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4/5 stars (estimated based on generation)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Stability Control:
Available Electronic Stability Program (ESP)
Passive Features
Airbags:
Front airbags, available side-curtain airbags
Seat Belts:
Front and rear seat belts with pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Available Uconnect infotainment system with touchscreen, navigation, and Bluetooth
Audio Options:
Premium audio systems (e.g., Alpine)
Driver Assistance
Parking Assist:
Available ParkSense rear parking assist
Connectivity
Connectivity:
Auxiliary audio input, USB ports (on some trims/options)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months (whichever comes first) with synthetic blend or full synthetic oil
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on operating conditions
Engine Coolant Flush:
Every 30,000 - 60,000 miles or 3-5 years
Transmission Fluid Change:
Every 30,000 - 50,000 miles, especially for heavy towing/hauling
Spark Plug Replacement Hemi:
Every 100,000 miles (use correct Mopar or equivalent plugs)
Spark Plug Replacement Magnum:
Every 60,000 - 100,000 miles
Fluid Specifications
Engine Oil 4.7L:
SAE 5W-20, API SN or higher, Chrysler MS-6395
Engine Oil 5.7L:
SAE 5W-20, API SN or higher, Chrysler MS-6395 (or 5W-30 if recommended for extreme heat)
Engine Oil Capacity 4.7L:
6.0 quarts (5.7 liters)
Engine Oil Capacity 5.7L:
7.0 quarts (6.6 liters)
Coolant:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, 5/100 (Pink) or equivalent HOAT, 50/50 mix
Known Issues
Common Issue 1:
Water pump leaks/failures (especially on 5.7L HEMI)
Common Issue 2:
Intake manifold gasket leaks (can cause vacuum leaks and rough idle)
Common Issue 3:
Fuel pump failures
Common Issue 4:
Torque converter shudder (in automatic transmissions)
Common Issue 5:
Rear main seal leaks (on HEMI engines)
Common Issue 6:
Electronic Throttle Control (ETC) issues leading to limp mode
📚 Vehicle History
Brand Heritage
Brand:
Dodge (part of Chrysler Group LLC at the time)
Model Evolution
Generation:
Fourth Generation (2009-2018, updated styling in 2019)
Key Changes 2009:
Significant redesign from previous generation, introduction of the new coil-spring rear suspension (on most models), updated HEMI engine with Multi-Displacement System (MDS)
Production
Assembly Plant:
Warren Truck Assembly Plant, Warren, Michigan
Production Years:
2009-2010 (as this specific generation's iteration)
🏆 Awards & Recognition
Recognitions
Award Example:
Truck Trend Pickup Truck of the Year (for the new generation platform)
Ratings
Consumer Ratings:
Generally favorable consumer reviews for performance and capability
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