Dodge Ram Truck 1500 2002 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck 1500 Year: 2002 Codes Platform: DN (Third Generation Ram) 👋 Introduction Market Position Segment: Full-size pickup truck Target Audience: Owners, DIY mechanics, professional technicians Competitive Analysis Key Competitors: Ford F-150, Chevrolet Silverado 1500, Toyota Tundra Key Features Distinctive Features: Robust design, strong towing capacity, variety of V8 engine options, independent front suspension (Quadra-Link) Manual Value Proposition: Enables comprehensive DIY repairs, troubleshooting, and maintenance, saving significant costs and empowering owners. 📋 Manual Details Coverage Areas Primary Coverage: All mechanical and electrical systems of the 2002 Dodge Ram 1500 Secondary Coverage: Bodywork, chassis, diagnostics, wiring diagrams, specifications Page Count Estimated Page Count: 2000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, cooling, lubrication, fuel, ignition, emission control, exhaust Transmission Drivetrain: Manual and automatic transmissions, transfer case, drive shafts, axles, differentials Chassis Suspension: Steering, front suspension, rear suspension, wheels, tires, brakes Electrical Electronics: Battery, charging system, starting system, lighting, instruments, gauges, body controls, power accessories, climate control, audio system, engine control modules (ECM), body control modules (BCM), anti-lock braking system (ABS), supplemental restraint system (SRS) Body Interior: Body panels, doors, windows, seats, trim, HVAC system operation and repair Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing, diagnostic procedures Repair Overhaul: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component repair, electrical component replacement, body panel repair Installation Adjustment: Component installation, alignment procedures, sensor calibration Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics) 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text Print Quality Image Resolution: High-resolution (suitable for printing) Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: MAGNUM 5.9L (360 cu in) V8 Engine Description: Overhead Valve (OHV), cast-iron block, aluminum cylinder heads Performance Horsepower: 245 hp @ 4000 rpm (360 V8) Torque: 335 lb-ft @ 3200 rpm (360 V8) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Other Engines Optional Engines: 4.7L Magnum V8 (235 hp, 295 lb-ft), 3.7L Magnum V6 (215 hp, 230 lb-ft) Technical Specs Bore X Stroke: 4.00 in x 3.58 in (360 V8) Compression Ratio: 8.9:1 (360 V8) 🔧 Transmission Standard Type: 4-Speed Automatic (45RFE/48RE) Optional Type: 5-Speed Manual (NV3500) Features Overdrive: Standard on automatic transmissions Transfer Case: Electronic Shift-On-The-Fly (ESOF) 4WD or part-time manual 4WD Fluid Specs Automatic Transmission Fluid: ATF+4 (MS-9602) Manual Transmission Fluid: GL-3 or GL-4 SAE 75W-90 Synthetic 📐 Dimensions Exterior Wheelbase: 139.0 inches (Standard Cab), 154.7 inches (Club Cab), 168.3 inches (Mega Cab) Overall Length: Varies by cab and bed configuration (e.g., 220.2 inches for standard cab, 8-foot bed) Cargo Bed Lengths: 6.3 ft (Crew Cab), 8.0 ft (Standard/Club Cab) Weights Curb Weight: Approx. 4,600 - 5,500 lbs (depending on configuration) Gross Vehicle Weight Rating Gvw: 6,000 - 8,500 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 4-star passenger (may vary slightly by specific test year) NHTSA Side Impact: 5-star driver, 5-star rear passenger (may vary slightly by specific test year) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Driver and front passenger airbags; available side airbags Seatbelts: Three-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player; optional premium Infinity sound system Navigation: Not available from factory Driver Assistance Cruise Control: Standard Parking Assist: Not available from factory Connectivity Bluetooth: Not available from factory Usb Ports: Not available from factory 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to owner's manual for specifics) Air Filter Replacement: Every 15,000-30,000 miles Spark Plug Replacement: Approx. 30,000-100,000 miles (depending on plug type, e.g., platinum or iridium) Fluid Specifications Engine Oil Type: SAE 5W-30 (preferred for most conditions) or SAE 10W-30, API certified (refer to owner's manual for exact specification and viscosity) Engine Oil Capacity: 7 quarts (4.7L and 5.9L V8) Coolant Type: Mopar OAT (Organic Additive Technology) 5 Year/100,000 Mile Coolant (Chrysler) Brake Fluid Type: DOT 3 Known Issues Common Problems 1: Cracked dashboard (due to UV exposure), intermittent electrical issues (e.g., gauge cluster problems), wear on ball joints and tie rod ends (typical for heavy trucks) Common Problems 2: Water pump failures, radiator leaks, ignition coil issues Transmission Notes: The 48RE automatic transmission can be robust but requires proper fluid maintenance. Check for torque converter shudder. 📚 Vehicle History Brand Heritage Dodge Truck Legacy: Dodge has a long history of producing robust and capable trucks, often associated with power and utility. Model...
Manual and automatic transmissions, transfer case, drive shafts, axles, differentials
Chassis Suspension:
Steering, front suspension, rear suspension, wheels, tires, brakes
Electrical Electronics:
Battery, charging system, starting system, lighting, instruments, gauges, body controls, power accessories, climate control, audio system, engine control modules (ECM), body control modules (BCM), anti-lock braking system (ABS), supplemental restraint system (SRS)
Body Interior:
Body panels, doors, windows, seats, trim, HVAC system operation and repair
Cracked dashboard (due to UV exposure), intermittent electrical issues (e.g., gauge cluster problems), wear on ball joints and tie rod ends (typical for heavy trucks)
Common Problems 2:
Water pump failures, radiator leaks, ignition coil issues
Transmission Notes:
The 48RE automatic transmission can be robust but requires proper fluid maintenance. Check for torque converter shudder.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks, often associated with power and utility.
Model Evolution
Third Generation Ram:
The 2002 model year marks the third generation of the Dodge Ram, introduced in 1994. This generation featured a more aerodynamic design, improved interior comfort, and a wider range of powertrain options.
Production
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan, USA
🏆 Awards & Recognition
Recognitions
Competitor Awards:
While the 2002 Ram 1500 itself may not have specific year awards listed, the third-generation Ram series consistently received praise for its styling and capability, often cited in comparison tests for its towing prowess.