Dodge Ram Truck 1998-2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Model Generation: Second Generation (BR/BE) Model Years Covered: 1998, 1999, 2000, 2001 Codes Chassis Code: BR/BE 👋 Introduction Market Position Vehicle Segment: Full-size pickup truck Target Audience: Tradespeople, fleet owners, individuals requiring heavy-duty capability and towing capacity. Competitive Analysis Key Competitors: Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra (introduced later). Key Features Design Philosophy: Robust construction, powerful engine options, substantial towing and payload capabilities, traditional truck styling. Manual Value Proposition: Provides essential DIY repair and maintenance information, enabling cost savings and extending vehicle lifespan for owners. 📋 Manual Details Coverage Areas Engine Options Covered: 5.2L Magnum V8 (318 ci), 5.9L Magnum V8 (360 ci), 8.0L Magnum V10 (488 ci), 2.5L I4 Diesel (DSM), 3.9L Magnum V6 (239 ci) Transmission Options Covered: 4-speed Automatic (42RE, 44RE, 47RE), 5-speed Manual (NV3500, NV4500) Drive Types Covered: 2WD, 4WD Page Count Estimated Page Count: 1500-2000 (typical for comprehensive service manuals of this era) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, repair, and reassembly of all engine variants, including cylinder heads, blocks, pistons, crankshafts, camshafts, timing systems, lubrication, and cooling. Engine Electrical: Ignition system, fuel injection system (MPI), engine control module (ECM) diagnostics, sensors (crankshaft position, camshaft position, MAP, TPS, O2, coolant temp), starter, alternator, wiring diagrams. Transmission Manual: NV3500 and NV4500 gearbox overhauls, clutch system, shifter linkage, gear ratios, fluid specifications. Transmission Automatic: 42RE, 44RE, 47RE transmission disassembly, inspection, repair, torque converter, valve body diagnostics, shift solenoids, external adjustments, fluid specifications. Drivetrain: Front and rear axle assemblies, differentials (open, limited-slip), transfer case (NV231, NV241), CV joints, driveshafts, U-joints, wheel bearings. Suspension: Front independent front suspension (IFS) with torsion bars, rear solid axle with leaf springs, shock absorbers, control arms, ball joints, bushings, alignment specifications. Steering: Power steering system, steering gear box, tie rods, drag link, steering column, steering wheel removal. Brakes: Front disc brakes (vented rotors), rear drum brakes (ABS optional), hydraulic system, master cylinder, brake booster, ABS control module (if equipped), parking brake, bleeding procedures, specifications. Electrical System: 12V battery, charging system, lighting (headlights, taillights, interior), horn, wipers, power windows, power locks, interior electronics, fuse box locations, circuit protection, wiring diagrams for all circuits. HVAC: Air conditioning system, heater core, blower motor, refrigerant handling, control panels, ducting. Body: Exterior body panels, doors, hood, tailgate, bumpers, interior trim, seat removal, glass replacement, weatherstripping, corrosion protection. Chassis: Frame construction, body mounting, exhaust system, fuel tank, fuel lines, fuel pump, emissions control systems. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, belt and hose inspections, spark plug replacement. Troubleshooting Diagnostics: Systematic diagnostic procedures for engine performance issues, electrical faults, transmission slippage, brake problems, and more, often including symptom-based troubleshooting charts and DTC (Diagnostic Trouble Code) explanations. Repair Procedures: Step-by-step instructions for component removal, repair, and installation for all major systems. Wiring Diagrams: Comprehensive, high-quality wiring schematics for all vehicle systems, essential for electrical diagnostics and repairs. Torque Specifications: Detailed torque values for all critical fasteners, crucial for proper assembly and preventing damage. Specifications Charts: Charts containing all necessary technical data, including clearances, tolerances, fluid capacities, and electrical values. Emissions Control: Information on emission control systems, diagnostic procedures, and component functions. Technical Depth Depth Of Coverage: Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, including detailed diagnostic strategies. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely includes searchable text for efficient information retrieval. Printable: Designed to be printable for workshop use. Print Quality Image Resolution: High-resolution images, diagrams, and schematics for clarity. Binding Type Binding For Physical Copy: N/A (PDF format) Paper Type Paper Quality For Physical Copy: N/A (PDF format) ⚙️ Engine Specifications Primary Engine Engine 1 Code: 5.2L Magnum V8 (318 ci) Engine 1 Type: Overhead Valve (OHV) V8 Engine 1 Bore Stroke: 3.91" x 3.58" Engine 1 Compression Ratio: 8.7:1 Engine 1 Horsepower: 230 hp @ 4,000 rpm Engine 1 Torque: 295 lb-ft @ 3,200 rpm Secondary Engine Engine 2 Code: 5.9L Magnum V8 (360 ci) Engine 2 Type: Overhead Valve (OHV) V8 Engine 2 Bore Stroke: 4.00" x 3.58" Engine 2 Compression Ratio: 8.7:1 Engine 2 Horsepower: 245 hp @ 4,000 rpm (later models 2001 may have slightly higher) Engine 2 Torque: 335 lb-ft @ 3,200 rpm (later models 2001 may have slightly higher) Other Engine Engine 3 Code: 8.0L Magnum V10 (488 ci) Engine 3 Horsepower: 300 hp @ 4,500 rpm Engine 3 Torque: 440 lb-ft @ 3,200 rpm Engine 4 Code: 3.9L Magnum V6 (239 ci) Engine 4 Horsepower: 175 hp @ 4,800 rpm Engine 4 Torque: 225 lb-ft @ 3,200 rpm Engine 5 Code: 2.5L I4 Diesel (DSM) Engine 5 Horsepower: 114 hp @ 3,200 rpm Engine 5...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram Truck

Model Generation:

Second Generation (BR/BE)

Model Years Covered:

1998, 1999, 2000, 2001

Codes

Chassis Code:

BR/BE

👋 Introduction

Market Position

Vehicle Segment:

Full-size pickup truck

Target Audience:

Tradespeople, fleet owners, individuals requiring heavy-duty capability and towing capacity.

Competitive Analysis

Key Competitors:

Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra (introduced later).

Key Features

Design Philosophy:

Robust construction, powerful engine options, substantial towing and payload capabilities, traditional truck styling.

Manual Value Proposition:

Provides essential DIY repair and maintenance information, enabling cost savings and extending vehicle lifespan for owners.

📋 Manual Details

Coverage Areas

Engine Options Covered:

5.2L Magnum V8 (318 ci), 5.9L Magnum V8 (360 ci), 8.0L Magnum V10 (488 ci), 2.5L I4 Diesel (DSM), 3.9L Magnum V6 (239 ci)

Transmission Options Covered:

4-speed Automatic (42RE, 44RE, 47RE), 5-speed Manual (NV3500, NV4500)

Drive Types Covered:

2WD, 4WD

Page Count

Estimated Page Count:

1500-2000 (typical for comprehensive service manuals of this era)

Manual Type

Manual Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, inspection, repair, and reassembly of all engine variants, including cylinder heads, blocks, pistons, crankshafts, camshafts, timing systems, lubrication, and cooling.

Engine Electrical:

Ignition system, fuel injection system (MPI), engine control module (ECM) diagnostics, sensors (crankshaft position, camshaft position, MAP, TPS, O2, coolant temp), starter, alternator, wiring diagrams.

Transmission Manual:

NV3500 and NV4500 gearbox overhauls, clutch system, shifter linkage, gear ratios, fluid specifications.

Transmission Automatic:

42RE, 44RE, 47RE transmission disassembly, inspection, repair, torque converter, valve body diagnostics, shift solenoids, external adjustments, fluid specifications.

Drivetrain:

Front and rear axle assemblies, differentials (open, limited-slip), transfer case (NV231, NV241), CV joints, driveshafts, U-joints, wheel bearings.

Suspension:

Front independent front suspension (IFS) with torsion bars, rear solid axle with leaf springs, shock absorbers, control arms, ball joints, bushings, alignment specifications.

Steering:

Power steering system, steering gear box, tie rods, drag link, steering column, steering wheel removal.

Brakes:

Front disc brakes (vented rotors), rear drum brakes (ABS optional), hydraulic system, master cylinder, brake booster, ABS control module (if equipped), parking brake, bleeding procedures, specifications.

Electrical System:

12V battery, charging system, lighting (headlights, taillights, interior), horn, wipers, power windows, power locks, interior electronics, fuse box locations, circuit protection, wiring diagrams for all circuits.

HVAC:

Air conditioning system, heater core, blower motor, refrigerant handling, control panels, ducting.

Body:

Exterior body panels, doors, hood, tailgate, bumpers, interior trim, seat removal, glass replacement, weatherstripping, corrosion protection.

Chassis:

Frame construction, body mounting, exhaust system, fuel tank, fuel lines, fuel pump, emissions control systems.

Procedures Included

Preventive Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, belt and hose inspections, spark plug replacement.

Troubleshooting Diagnostics:

Systematic diagnostic procedures for engine performance issues, electrical faults, transmission slippage, brake problems, and more, often including symptom-based troubleshooting charts and DTC (Diagnostic Trouble Code) explanations.

Repair Procedures:

Step-by-step instructions for component removal, repair, and installation for all major systems.

Wiring Diagrams:

Comprehensive, high-quality wiring schematics for all vehicle systems, essential for electrical diagnostics and repairs.

Torque Specifications:

Detailed torque values for all critical fasteners, crucial for proper assembly and preventing damage.

Specifications Charts:

Charts containing all necessary technical data, including clearances, tolerances, fluid capacities, and electrical values.

Emissions Control:

Information on emission control systems, diagnostic procedures, and component functions.

Technical Depth

Depth Of Coverage:

Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, including detailed diagnostic strategies.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Likely includes searchable text for efficient information retrieval.

Printable:

Designed to be printable for workshop use.

Print Quality

Image Resolution:

High-resolution images, diagrams, and schematics for clarity.

Binding Type

Binding For Physical Copy:

N/A (PDF format)

Paper Type

Paper Quality For Physical Copy:

N/A (PDF format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Code:

5.2L Magnum V8 (318 ci)

Engine 1 Type:

Overhead Valve (OHV) V8

Engine 1 Bore Stroke:

3.91" x 3.58"

Engine 1 Compression Ratio:

8.7:1

Engine 1 Horsepower:

230 hp @ 4,000 rpm

Engine 1 Torque:

295 lb-ft @ 3,200 rpm

Secondary Engine

Engine 2 Code:

5.9L Magnum V8 (360 ci)

Engine 2 Type:

Overhead Valve (OHV) V8

Engine 2 Bore Stroke:

4.00" x 3.58"

Engine 2 Compression Ratio:

8.7:1

Engine 2 Horsepower:

245 hp @ 4,000 rpm (later models 2001 may have slightly higher)

Engine 2 Torque:

335 lb-ft @ 3,200 rpm (later models 2001 may have slightly higher)

Other Engine

Engine 3 Code:

8.0L Magnum V10 (488 ci)

Engine 3 Horsepower:

300 hp @ 4,500 rpm

Engine 3 Torque:

440 lb-ft @ 3,200 rpm

Engine 4 Code:

3.9L Magnum V6 (239 ci)

Engine 4 Horsepower:

175 hp @ 4,800 rpm

Engine 4 Torque:

225 lb-ft @ 3,200 rpm

Engine 5 Code:

2.5L I4 Diesel (DSM)

Engine 5 Horsepower:

114 hp @ 3,200 rpm

Engine 5 Torque:

190 lb-ft @ 2,000 rpm

Fuel System

Fuel Injection Type:

Sequential Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended for V6/V8, premium may be recommended for V10 for optimal performance)

Ignition System:

Distributorless Ignition System (DIS) with Distributor-less Ignition System (DIS) and Coil-on-Plug (COP) on some later V10 models.

🔧 Transmission

Standard

Standard Transmission Type:

4-speed Automatic (42RE for 5.2L, 44RE for 5.9L, 47RE for 5.9L HO/V10)

Optional

Optional Transmission Type 1:

5-speed Manual (NV3500 for V6/5.2L V8)

Optional Transmission Type 2:

5-speed Manual (NV4500 for 5.9L V8, V10)

Features

Automatic Transmission Features:

Overdrive, lock-up torque converter for improved fuel efficiency.

Manual Transmission Features:

Robust gearboxes designed for heavy-duty use, offering driver control and durability.

📐 Dimensions

Exterior

Wheelbase Regular Cab:

134.9 inches

Wheelbase Club Cab:

164.1 inches

Overall Length Regular Cab:

204.5 inches (standard bed)

Overall Length Club Cab:

233.7 inches (standard bed)

Bed Lengths:

6.3 ft (short bed), 8.0 ft (long bed)

Weights

Curb Weight Range:

Approx. 4,500 - 6,000 lbs, depending on configuration.

Gross Vehicle Weight Rating Gvwr:

Ranges from 6,300 lbs to 8,800 lbs (depending on payload package).

Towing Capacity:

Up to 10,000+ lbs, depending on engine, axle ratio, and configuration.

Payload Capacity:

Up to 4,000+ lbs, depending on configuration.

🛡️ Safety Features

Ratings

NHTSA Rollover Rating:

Likely 3-star rating in specific test conditions for this era.

Active Features

Anti-lock Braking System (ABS) available, typically 4-wheel ABS on later models.

Passive Features

Airbags:

Driver and passenger airbags standard.

Seatbelts:

Three-point seatbelts for front occupants, lap belts for rear occupants (if equipped).

Structural Reinforcement:

Integrated roll bar in roof structure, reinforced frame.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim level.

Climate Control:

Manual or automatic climate control depending on trim level. Basic HVAC controls.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

Phone Integration:

No factory integration for modern smartphones. Aftermarket solutions available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type (refer to manual for specifics).

Transmission Fluid Change Interval:

Every 30,000-60,000 miles, depending on transmission type and usage (towing/heavy use may require more frequent changes).

Coolant Change Interval:

Every 30,000-60,000 miles or 2-4 years.

Spark Plug Replacement Interval:

50,000-100,000 miles, depending on plug type (standard copper, platinum, or iridium).

Fluid Specifications

Engine Oil Specification:

API Certified SAE 5W-30 or 10W-30 (check manual for specific engine and temperature range).

Engine Oil Capacity:

Approx. 5 quarts (V6/5.2L V8), 6 quarts (5.9L V8/V10) with filter change.

Automatic Transmission Fluid Type:

ATF+3 (Chrysler spec) or equivalent.

Automatic Transmission Fluid Capacity:

Approx. 10-12 quarts (with converter).

Manual Transmission Fluid Type:

GL-3 or GL-4 gear oil (check manual for specific viscosity, e.g., 75W-90).

Coolant Specification:

Ethylene glycol-based coolant, typically Mopar® OAT (Organic Acid Technology) or HOAT for later models, 50/50 mix with distilled water.

Brake Fluid Specification:

DOT 3.

Known Issues

Common Issues Engine:

Intake manifold gasket leaks, oil filter adapter leaks, distributor/crankshaft sensor failures, exhaust manifold cracks (V8 engines).

Common Issues Transmission:

Overdrive planetary gear failure in 47RE, solenoid pack issues, torque converter shudder.

Common Issues Suspension Steering:

Worn ball joints, tie rod ends, and steering stabilizer due to vehicle weight and usage.

Common Issues Brakes:

Warped rotors, rear brake cylinder leaks (drum brakes).

Common Issues Electrical:

Window motor failures, power lock actuator issues, instrument cluster problems, HVAC blower resistor failure.

Common Issues Body:

Rusted rocker panels, cab corners, and bed supports, especially in rust-belt regions.

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing durable and capable trucks, establishing the 'Ram' as a distinct and respected nameplate.

Model Evolution

Second Generation Introduction:

The second generation (BR/BE) was introduced for the 1994 model year, featuring a significant redesign from its predecessor with more aerodynamic styling and improved interior comfort. The 1998-2001 models represent the latter half of this generation, with minor updates and refinements.

Production

Manufacturing Location:

St. Louis, Missouri, USA; Saltillo, Mexico.

Sales Trend:

Consistently a strong seller in the full-size pickup market, known for its value and capability.

🏆 Awards & Recognition

Recognitions

Motor Trend Truck Of The Year:

While the 1994 model year of this generation won MotorTrend's Truck of the Year, subsequent years within this range often received strong reviews for capability and value.

Ratings

Consumer Reports Ratings:

Typically rated average to above average for predicted reliability in its class for the era, with some specific components noted for potential issues.