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Suzuki Samurai and Sidekick GEO Tracker Workshop Manual

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Basic Information Identification Make: Suzuki Model: Samurai, Sidekick Make Secondary: Geo Model Secondary: Tracker Codes Chassis Codes Samurai: SJ410, SJ413, JA11V, JA11W, JA12V, JA12W, JA22W, JB31W Chassis Codes Sidekick Tracker:...
Type: Cars
Myyjä:
Sku: 133841
Suzuki Samurai and Sidekick GEO Tracker Workshop Manual
Basic Information
Identification
Make: Suzuki
Model: Samurai, Sidekick
Make Secondary: Geo
Model Secondary: Tracker
Codes
Chassis Codes Samurai: SJ410, SJ413, JA11V, JA11W, JA12V, JA12W, JA22W, JB31W
Chassis Codes Sidekick Tracker: TA01W, TA02W, TD01W, TD02W, TD11W, TD12W, TD31W, TD32W, TD51W, TD52W, TD61W, TD62W, JA51W, JB11W, JB31W, JB32W
Generation
Generation Samurai: 1986-1995 (SJ Series, JA Series)
Generation Sidekick Tracker: 1989-1998 (1st Gen), 1999-2005 (2nd Gen - Suzuki only, Geo Tracker discontinued in 1997)
Covered Years
Covered Years Start: 1986
Covered Years End: 1996
Introduction
Market Position
Market Position: Essential diagnostic and repair resource for owners and independent repair shops, providing the same level of detail as dealership-level technician manuals.
Competitive Analysis
Competitive Analysis: This manual directly competes with official Suzuki service manuals and other third-party repair guides. Its key advantage is providing comprehensive coverage for multiple related models and years in a digital format.
Key Features
Key Features: Technician-grade repair information, extensive system coverage, digital download format for immediate access, diagrams and illustrations, diagnostic procedures.
Manual Details
Coverage Areas
Coverage Areas: Global (specifications may vary slightly by region)
Page Count
Page Count: Extensive (Digital download, specific page count not provided but typical for comprehensive workshop manuals covering multiple models/years)
Manual Type
Manual Type: Workshop Manual (Service, Repair, Diagnostic)
Language
Language: English
Format
Format: Software Database Download (RAR)
Manual Coverage
Systems Covered
Systems Covered: General Information, Maintenance, Engine Mechanical, Engine Lubrication & Cooling Systems, Engine Fuel & Emission Control System, Accelerator Control, Fuel and Exhaust Systems, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft & Differential Carrier, Front Axle, Rear Axle, Front Suspension, Rear Suspension, Brake System, Steering System, Restraint System, Body and Trim, Heater, Air Conditioner, Electrical System, ETC
Procedures Included
Procedures Included: All service and repair procedures, including diagnostics, troubleshooting, removal, installation, adjustment, and overhaul of all vehicle components.
Technical Depth
Technical Depth: Comprehensive, technician-level detail with diagrams, specifications, and step-by-step instructions.
Manual Specifications
File Format
File Format: RAR (requires WinRAR or compatible software for extraction)
Print Quality
Print Quality: PDF Paper Scan (quality may vary depending on original source scan)
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine Samurai
Primary Engine Samurai: 1.3L (G13A, G13B) SOHC/DOHC I4 Petrol
Primary Engine Sidekick Tracker
Primary Engine Sidekick Tracker: 1.6L (G16A, G16B) SOHC/DOHC I4 Petrol
Performance Samurai 1.3
Performance Samurai 1.3: Approx. 60-75 HP, 70-80 lb-ft Torque (varies by specific engine and tune)
Performance Sidekick Tracker 1.6
Performance Sidekick Tracker 1.6: Approx. 80-97 HP, 90-103 lb-ft Torque (varies by specific engine and tune)
Fuel System
Fuel System: Carbureted (early models), Multi-point Fuel Injection (MPI) (later models)
Cooling System
Cooling System: Pressurized liquid cooling system with radiator, fan, thermostat, and water pump.
Ignition System
Ignition System: Distributorless Ignition System (DIS) or Distributor-based ignition system depending on model year and engine.
Transmission
Standard Transmission Samurai
Standard Transmission Samurai: 4-speed Manual (early), 5-speed Manual (later)
Standard Transmission Sidekick Tracker
Standard Transmission Sidekick Tracker: 5-speed Manual
Optional Transmission
Optional Transmission: 3-speed Automatic (early Sidekick/Tracker), 4-speed Automatic (later Sidekick/Tracker)
Transfer Case
Transfer Case: Part-time 4-wheel drive system with 2-speed transfer case (4H, 4L, 2H).
Clutch Type
Clutch Type: Dry, single plate, diaphragm spring type.
Dimensions
Exterior Samurai
Exterior Samurai: Wheelbase: 80.0-81.9 in (2030-2080 mm); Length: 138.0-146.0 in (3505-3708 mm); Width: 60.0-60.4 in (1524-1534 mm); Height: 63.6-64.4 in (1615-1636 mm)
Exterior Sidekick Tracker
Exterior Sidekick Tracker: Wheelbase: 86.6 in (2199 mm); Length: 154.3-165.0 in (3919-4191 mm); Width: 64.2-66.5 in (1631-1689 mm); Height: 61.8-65.0 in (1570-1651 mm)
Weights
Curb Weight Samurai: Approx. 2000-2300 lbs (907-1043 kg)
Curb Weight Sidekick Tracker: Approx. 2500-2900 lbs (1134-1315 kg)
Safety Features
Ratings
Safety Ratings: Varies significantly by year and region. Early models had minimal safety features. Later models incorporated some improvements.
Active Features
Active Features: Anti-lock Braking System (ABS) available on later Sidekick/Tracker models, Power-assisted brakes.
Passive Features
Passive Features: Seat belts (3-point front, 2-point rear on early models, 3-point rear on later models), Optional driver airbag on later models, Reinforced chassis structure.
Technology Features
Infotainment Samurai
Infotainment Samurai: Basic AM/FM radio, optional cassette player. Limited to older analog systems.
Infotainment Sidekick Tracker
Infotainment Sidekick Tracker: AM/FM radio, optional cassette or CD player. Analog climate controls, basic instrumentation.
Driver Assistance
Driver Assistance: Very limited. Primarily focused on mechanical systems rather than electronic driver aids.
Connectivity
Connectivity: N/A (No integrated connectivity features).
Maintenance
Service Intervals Oil Change
Service Intervals Oil Change: Every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions.
Service Intervals Air Filter
Service Intervals Air Filter: Every 12,000-15,000 miles (20,000-24,000 km) or as needed based on inspection.
Service Intervals Spark Plugs
Service Intervals Spark Plugs: Every 20,000-30,000 miles (32,000-48,000 km), depending on plug type.
Fluid Specifications Engine Oil
Fluid Specifications Engine Oil: 10W-30 or 10W-40 API SG/SH (refer to specific manual for exact viscosity and API rating for your engine).
Fluid Specifications Coolant
Fluid Specifications Coolant: Ethylene glycol based coolant, 50/50 mix with distilled water. Capacity varies by model, typically around 4-6 liters.
Fluid Specifications Transmission Oil Manual
Fluid Specifications Transmission Oil Manual: API GL-4 SAE 75W-90 or 80W-90 gear oil.
Fluid Specifications Transmission Oil Automatic
Fluid Specifications Transmission Oil Automatic: Dexron II or Dexron III automatic transmission fluid (ATF).
Fluid Specifications Transfer Case Oil
Fluid Specifications Transfer Case Oil: API GL-4 SAE 75W-90 or 80W-90 gear oil.
Fluid Specifications Differential Oil
Fluid Specifications Differential Oil: API GL-5 SAE 80W-90 hypoid gear oil.
Known Issues Samurai
Known Issues Samurai: Rust in body panels, frame, and suspension components; worn clutch components; ignition system issues (coil, distributor); cooling system leaks; differential and axle seal leaks.
Known Issues Sidekick Tracker
Known Issues Sidekick Tracker: Head gasket failure (especially on 1.6L 16V engines); catalytic converter issues; ABS sensor failures; electrical gremlins; interior trim degradation; suspension wear.
Vehicle History
Brand Heritage
Brand Heritage: Suzuki has a long history of producing robust, compact, and capable off-road vehicles, stemming from its early LJ series and evolving into the Samurai and Jimny lines.
Model Evolution Samurai
Model Evolution Samurai: Originally known as the Suzuki Jimny, the Samurai was developed as a more refined and larger successor to the SJ series. It gained popularity globally for its affordability and off-road prowess.
Model Evolution Sidekick Tracker
Model Evolution Sidekick Tracker: The Suzuki Sidekick and its rebadged counterpart, the Geo Tracker, were developed as lighter-duty, more car-like compact SUVs that still retained some off-road capability. They were a response to the growing demand for sport utility vehicles.
Production
Production Locations: Japan (primarily), Canada (for Geo Tracker), various international plants.
Awards & Recognition
Recognitions
Recognitions: While specific awards are scarce for these models, they are widely recognized for their durability, off-road capability, and value for money within their respective segments.
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