🏷️ Basic Information Identification Make: FIAT Model: ULYSSE Year: 2002 Engine Variant: 2.0 HDI (with Particle Filter) Codes Engine Code General: DW10 Platform Code: Z 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) / Minivan Brand Perception: FIAT's Ulysse offered a European alternative to established MPVs, focusing on practicality and comfort for families. Competitive Analysis Direct Competitors: Renault Espace, Citroën C8, Peugeot 807, Lancia Phedra, Volkswagen Sharan, Ford Galaxy, Seat Alhambra. Key Features Versatility: Flexible seating configurations, ample interior space, designed for passenger comfort and cargo hauling. Engine Technology: The 2.0 HDI engine represents modern turbodiesel technology, known for its torque and fuel efficiency. The inclusion of a particle filter (FAP/DPF) signifies Euro 3/4 emissions compliance. 📋 Manual Details Coverage Areas Manual Type: Workshop Manual / Service Manual Language: English Format: Digital (PDF) Page Count Estimated Pages: 1500-2000 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, component testing, timing belt, fuel system, lubrication, cooling system, exhaust system, emission control (including Particle Filter system). Transmission: Manual transmission (MLG variants) overhaul, clutch system, gear selection mechanism, differential, driveshafts, fluid specifications and change intervals. Brakes: Hydraulic system, ABS, EBD, brake discs, pads, calipers, lines, master cylinder, rear drum/disc brakes, parking brake, bleeding procedures. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, anti-roll bars, wheel alignment specifications. Steering: Power steering system, steering rack, column, pump, fluid types, diagnostics and repair. Electrical: 12V system, battery, alternator, starter motor, fuses, relays, lighting system (headlights, taillights, interior), wiring diagrams, diagnostic connector (OBD-II), ECU functions. Bodywork: Body panel removal and installation, door mechanisms, glass, interior trim, bumpers, corrosion protection. HVAC: Air conditioning system (refrigerant types, servicing, leak testing), heating system, ventilation, climate control unit. Safety Systems: Airbag system (diagnostics, component replacement), seat belt pre-tensioners, ISOFIX. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, fuel filter replacement, spark plug replacement (if applicable), coolant checks, brake fluid checks, tire pressure checks. Component Repair: Engine rebuild procedures, turbocharger servicing, injector testing and replacement, EGR valve cleaning/replacement, DPF regeneration and replacement procedures, transmission rebuild, brake caliper overhaul, suspension bush replacement, power steering pump replacement. Diagnostics: Troubleshooting charts for common drivability issues, electrical faults, starting problems, braking issues. Use of diagnostic tools and interpretation of fault codes (DTCs). Technical Specifications: Torque wrench settings for all critical fasteners, engine timing specifications, valve clearances (if applicable), wheel alignment angles, fluid capacities. Wiring Diagrams: Detailed electrical schematics for all major systems, component location charts. Technical Depth Depth Level: Comprehensive: Covers basic maintenance, intermediate repairs, and advanced engine/transmission overhauls and diagnostics. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Text-searchable PDF for efficient information retrieval. Print Quality Printable: Printable, allowing users to create physical copies of specific sections or the entire manual. Binding Type Physical Binding Type: N/A (Digital Format) Paper Type Physical Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder Turbocharged Diesel (HDI - High Pressure Injection) Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85 mm x 88 mm Compression Ratio: 17.9:1 (typical for DW10 HDi) Valve Train: DOHC (Double Overhead Camshaft), 16 valves Fuel System: Common Rail Direct Injection (Bosch EDC15C or similar ECU) Turbocharger: Variable Geometry Turbocharger (VGT) Emission Control: Diesel Particulate Filter (DPF/FAP), Exhaust Gas Recirculation (EGR). Performance Horsepower Ps: 109 PS @ 4000 rpm (approximate) Torque Nm: 250 Nm @ 1750 rpm (approximate) Fuel System Fuel Type: Diesel Recommended Fuel Grade: EN 590 compliant Diesel fuel Fuel Tank Capacity: 80 Liters 🔧 Transmission Standard Type: 5-speed Manual Transmission Transmission Code Example: MLG 44 Optional Type: 4-speed Automatic Transmission (AL4 - likely on other variants, confirm for this specific engine/year) Features Clutch Type: Hydraulically operated, single dry plate 📐 Dimensions Exterior Length: 4737 mm Width: 1812 mm Height: 1751 mm Wheelbase: 2823 mm Interior Seating Capacity: 7 Seats (typical configuration) Cargo Luggage Capacity Seats Up: Approx. 485 liters (configurable) Luggage Capacity Seats Down: Over 1500 liters (with rear seats folded) Weights Curb Weight: Approx. 1750 - 1850 kg (depending on configuration) Gross Vehicle Weight: Approx. 2400 - 2500 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (Euro NCAP test conducted on similar Lancia Phedra/Peugeot 807 platform in 2003 - likely representative) Active Features ABS: Anti-lock Braking System Ebd: Electronic Brakeforce Distribution Esp: Electronic Stability Program (Optional, may vary by market/trim) Traction Control: ASR (Anti-Slip Regulation) / Traction Control (often linked with ESP) Passive Features Airbags: Driver, front passenger, side airbags (front), curtain airbags (optional/later models). Seatbelts: Three-point seatbelts with pre-tensioners and load limiters for all seats. Child Seat Anchors: ISOFIX anchor points for child seats. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with speaker system. Controls may be on steering wheel. Manual will cover basic operation and fuse locations. Driver Assistance Cruise Control: Often available as an...