Ford Escape Hybrid Workshop Service Repair Manual 2005-2008
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🏷️ Basic Information Identification Make: Ford Model: Escape Hybrid Generation: First Generation (2005-2007), Second Generation (2008) Model Years Covered: 2005, 2006, 2007, 2008 Platform: First Generation: CD2 platform (shared with Mazda Tribute and Mercury Mariner); Second Generation: CD3 platform Codes Vin Code: Typically begins with 1FMF... 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent mechanics, and Ford Escape Hybrid owners seeking to perform their own maintenance and repairs. Competitive Analysis Value Proposition: Offers comprehensive, factory-level repair information at a fraction of the cost of professional shop manuals or dealership services. Key Features Ease Of Use: Step-by-step instructions and clear visuals make complex repairs more accessible. Authenticity: Contains the same information used by dealership technicians and mechanics. Cost Savings: Empowers users to save time and money by performing their own repairs. Download Speed: Instant download available upon secure payment. 📋 Manual Details Coverage Areas Manual Scope: Complete factory service repair manual covering all aspects of the Ford Escape Hybrid from 2005-2008. Page Count Total Pages: > 8000 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac, APP ISO, iPhone, iPad, Android 📖 Manual Coverage Systems Covered Powertrain: Internal Combustion Engine (ICE), Electric Drive Motor, Hybrid System Control, Battery Management System, Regenerative Braking Chassis: Brakes (including ABS, EBD, Traction Control), Suspension (Front & Rear), Steering, Wheel Alignment, Driveline (Front Wheel Drive, AWD options if applicable) Body And Exterior: Body Panel Repair, Doors, Windows, Sunroof, Mirrors, Bumpers, Exterior Trim Electrical And Electronics: Wiring Diagrams, Lighting, Instrumentation, HVAC Controls, Audio Systems, Power Accessories, Hybrid System Electronics Hvac HVAC Service: Air Conditioning Service and Capacities Procedures Included Engine Repair: Engine Overhaul and Rebuilding, Engine Performance Tuning, Firing Orders Transmission Repair: Transmission Removal and Installation, Transmission In-Car Servicing Maintenance: Factory Maintenance Schedules and Charts, Routine Servicing Diagnostics: Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Trouble Tree Charts, Computer Diagnostic Codes Drivetrain Components: U-Joint and CV-Joint Service Procedures Timing Components: Timing Belt Replacement, Timing Belt Service Procedures Technical Depth Repair Complexity: Simple to complicated repairs can be completed effortlessly. Includes procedures for routine maintenance to complete overhauls. Diagnostic Capability: Detailed diagnostic procedures, trouble code interpretation, and diagnostic charts for efficient fault finding. Diagrams Illustrations: Hundreds of illustrations, detailed diagrams, specifications, and wiring schematics. 📊 Manual Specifications File Format File Quality: Original Adobe document (PDF) with Perfect Quality. Searchability: Fully Indexed and Bookmarked by Topic, searchable text for quick information retrieval. Print Quality Print Capability: Can print the entire manual or any selected pages. Zoom Capability Visual Detail: Zoom in on any diagram or picture to see every part clearly. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Hybrid Powertrain Ice Engine Details: 2.3L Duratec PZEV (Partial Zero Emission Vehicle) inline-4 gasoline engine Hybrid System Details: Ford's second-generation Hybrid System (HS2) with a permanent magnet synchronous motor and a high-voltage Nickel-Metal Hydride (NiMH) battery pack. Performance Combined Horsepower: Approximately 153-155 net horsepower (combined ICE and electric motor output) Ice Horsepower: 133 hp @ 5200 rpm (2005-2007), 153 hp @ 6000 rpm (2008) Electric Motor Hp: Approximately 94 hp Torque Specifications: ICE: 144 lb-ft @ 4250 rpm (2005-2007), 140 lb-ft @ 4500 rpm (2008). Electric motor torque is significant at low speeds for acceleration. Fuel System Fuel Type: Unleaded gasoline Fuel Delivery: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Type: Electronically controlled continuously variable transmission (eCVT) specifically designed for hybrid applications (referred to as the PowerSplit Device). Optional Optional Transmission: N/A (eCVT is standard for all hybrid models) Features Hybrid Transmission Features: Allows for electric-only driving, blended power from ICE and electric motor, regenerative braking, and seamless power delivery. Integrates with the hybrid system's control module. Fluid Requirements Transmission Fluid Type: Specific CVT fluid (refer to manual for exact specification, e.g., Mercon LV or equivalent) - critical for hybrid system longevity. 📐 Dimensions Exterior Length: Approx. 179.7 inches (2005-2007), Approx. 178.2 inches (2008) Width: Approx. 71.1 inches Height: Approx. 66.7 inches Weights Curb Weight: Approx. 3700-3800 lbs (varies by trim and drivetrain) Cargo Cargo Volume: Approx. 24.6 cubic feet with rear seats up, 67.2 cubic feet with rear seats folded (estimated, varies by year/configuration) 🛡️ Safety Features Ratings NHTSA Front Crash Test: Good (2005-2007 models) NHTSA Side Impact Test: Good (2005-2007 models) IIHS Front Offset Test: Good (2005-2007 models) Active Features Traction Control: Standard Electronic Stability Control: Available on some models, crucial for hybrid dynamics. Anti Lock Brakes: Standard (ABS) Passive Features Airbags: Front, side-impact airbags, and optional overhead curtain airbags. 💡 Technology Features Infotainment Infotainment System: Factory-installed AM/FM stereo with CD player, optional SiriusXM satellite radio, and navigation systems. (Details specific to trims may vary) Driver Assistance Driver Assistance Features: Features like ABS, traction control, and available Electronic Stability Control...
Body Panel Repair, Doors, Windows, Sunroof, Mirrors, Bumpers, Exterior Trim
Electrical And Electronics:
Wiring Diagrams, Lighting, Instrumentation, HVAC Controls, Audio Systems, Power Accessories, Hybrid System Electronics
Hvac
HVAC Service:
Air Conditioning Service and Capacities
Procedures Included
Engine Repair:
Engine Overhaul and Rebuilding, Engine Performance Tuning, Firing Orders
Transmission Repair:
Transmission Removal and Installation, Transmission In-Car Servicing
Maintenance:
Factory Maintenance Schedules and Charts, Routine Servicing
Diagnostics:
Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Trouble Tree Charts, Computer Diagnostic Codes
Drivetrain Components:
U-Joint and CV-Joint Service Procedures
Timing Components:
Timing Belt Replacement, Timing Belt Service Procedures
Technical Depth
Repair Complexity:
Simple to complicated repairs can be completed effortlessly. Includes procedures for routine maintenance to complete overhauls.
Diagnostic Capability:
Detailed diagnostic procedures, trouble code interpretation, and diagnostic charts for efficient fault finding.
Diagrams Illustrations:
Hundreds of illustrations, detailed diagrams, specifications, and wiring schematics.
📊 Manual Specifications
File Format
File Quality:
Original Adobe document (PDF) with Perfect Quality.
Searchability:
Fully Indexed and Bookmarked by Topic, searchable text for quick information retrieval.
Print Quality
Print Capability:
Can print the entire manual or any selected pages.
Zoom Capability
Visual Detail:
Zoom in on any diagram or picture to see every part clearly.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Hybrid Powertrain
Ice Engine Details:
2.3L Duratec PZEV (Partial Zero Emission Vehicle) inline-4 gasoline engine
Hybrid System Details:
Ford's second-generation Hybrid System (HS2) with a permanent magnet synchronous motor and a high-voltage Nickel-Metal Hydride (NiMH) battery pack.
Performance
Combined Horsepower:
Approximately 153-155 net horsepower (combined ICE and electric motor output)
Ice Horsepower:
133 hp @ 5200 rpm (2005-2007), 153 hp @ 6000 rpm (2008)
Electric Motor Hp:
Approximately 94 hp
Torque Specifications:
ICE: 144 lb-ft @ 4250 rpm (2005-2007), 140 lb-ft @ 4500 rpm (2008). Electric motor torque is significant at low speeds for acceleration.
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Delivery:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Type:
Electronically controlled continuously variable transmission (eCVT) specifically designed for hybrid applications (referred to as the PowerSplit Device).
Optional
Optional Transmission:
N/A (eCVT is standard for all hybrid models)
Features
Hybrid Transmission Features:
Allows for electric-only driving, blended power from ICE and electric motor, regenerative braking, and seamless power delivery. Integrates with the hybrid system's control module.
Fluid Requirements
Transmission Fluid Type:
Specific CVT fluid (refer to manual for exact specification, e.g., Mercon LV or equivalent) - critical for hybrid system longevity.
Approx. 3700-3800 lbs (varies by trim and drivetrain)
Cargo
Cargo Volume:
Approx. 24.6 cubic feet with rear seats up, 67.2 cubic feet with rear seats folded (estimated, varies by year/configuration)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Good (2005-2007 models)
NHTSA Side Impact Test:
Good (2005-2007 models)
IIHS Front Offset Test:
Good (2005-2007 models)
Active Features
Traction Control:
Standard
Electronic Stability Control:
Available on some models, crucial for hybrid dynamics.
Anti Lock Brakes:
Standard (ABS)
Passive Features
Airbags:
Front, side-impact airbags, and optional overhead curtain airbags.
💡 Technology Features
Infotainment
Infotainment System:
Factory-installed AM/FM stereo with CD player, optional SiriusXM satellite radio, and navigation systems. (Details specific to trims may vary)
Driver Assistance
Driver Assistance Features:
Features like ABS, traction control, and available Electronic Stability Control are detailed for their operation within the hybrid system.
Connectivity
Connectivity Options:
Optional voice-activated SYNC system introduced on later models (check specific year).
Hybrid Specific Tech
Hybrid Control Module:
Extensive coverage of the Hybrid Control Module (HCM) and its role in managing the powertrain, battery, and electric motor.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles or as indicated by the vehicle's Intelligent Oil Life Monitor (IOLM). Refer to manual for specific guidance.
Hybrid Battery Service:
Hybrid battery packs are designed for the life of the vehicle; however, the manual covers diagnostics and potential service for battery conditioning systems.
Coolant Exchange:
Refer to manual for specific intervals for both ICE and hybrid system coolant.
Fluid Specifications
Engine Oil Type:
5W-20 Synthetic Blend or Full Synthetic Oil (API certified)
Engine Oil Capacity:
Approximately 4.5 quarts (refer to manual for exact capacity)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation)
Known Issues
Hybrid Battery Degradation:
While generally robust, some high-mileage vehicles may experience gradual battery capacity degradation. Manual covers diagnostics for this.
Transmission Issues:
CVT fluid changes are critical for longevity; improper fluid or neglected maintenance can lead to premature wear. The manual provides correct procedures.
Regenerative Braking System:
Diagnostic procedures for the complex regenerative braking system, which blends traditional friction braking with electric motor regeneration, are detailed.
📚 Vehicle History
Brand Heritage
Ford Hybrid Pioneering:
The Ford Escape Hybrid was one of the first hybrid SUVs produced in North America, showcasing Ford's early commitment to alternative powertrains.
Model Evolution
First Generation Hybrid:
Introduced for the 2005 model year, based on the existing Ford Escape platform.
Second Generation Update:
The 2008 model year saw the Escape Hybrid transition to the redesigned second-generation platform (CD3), offering updated styling and features.
Production
Manufacturing Location:
Kansas City Assembly Plant, Claycomo, Missouri, USA
🏆 Awards & Recognition
Recognitions
Environmental Awards:
Recognized for its fuel efficiency and reduced emissions, contributing to Ford's environmental initiatives. Often cited as a leader in its class for MPG.
Desempeño Awards:
Positive reviews often highlighted its comfortable ride and practical SUV utility combined with hybrid efficiency.