2006 Ford F-250 F250 Super Duty Workshop Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: F-250 Super Duty Year: 2006 Generation Generation Codes: 2005-2007 (Second Generation) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, fleet maintenance. Value Proposition: Provides dealership-level repair information for DIY users at a fraction of the cost. Competitive Analysis Comparison To Owner Manual: Significantly more detailed than the owner's manual, focusing on repair and diagnostics rather than operation. Key Features Detail Level: Detailed illustrations and step-by-step instructions. Software Requirement: No software installation required, accessible with any PDF reader. Support: Full product support provided. 📋 Manual Details Coverage Areas General Coverage: Complete Repair and Service Specific Coverage: Single-year specific for 2006 Ford F-250 Super Duty Page Count Estimated Page Count: Varies by specific OEM manual, typically 2000+ pages for a full workshop manual Manual Type Type: Workshop Repair Manual (OEM) Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, transmission (automatic and manual), transfer case (4x4 models), driveline, axles. Chassis: Suspension (front and rear), steering, brakes (hydraulic, ABS, parking), wheels, tires. Electrical And Electronics: Battery, charging system, starting system, lighting, instrumentation, power distribution, body control modules, powertrain control modules, infotainment systems, safety systems (airbags, seatbelts). Body And Frame: Body panels, doors, windows, interior trim, seats, bumpers, frame structure, corrosion protection. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), circuit testing, component testing. Repair: Component removal and installation, assembly and disassembly, adjustments, calibration. Rebuilding: Engine rebuilding, transmission overhaul, differential repair. Wiring: Detailed wiring schematics and electrical diagrams. Technical Depth Depth: Comprehensive, from basic DIY to dealership-level repair and diagnostics. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content via keywords. Bookmarks: Includes bookmarks for easy navigation. File Size: Approximately 100 MB Print Quality Printability: Printable pages. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Options 2006: 5.4L Triton V8, 6.0L Power Stroke Diesel V8, 6.8L Triton V10 Performance 5.4L V8 Horsepower: Approx. 300 hp @ 4500 rpm (depending on specific tune) 5.4L V8 Torque: Approx. 365 lb-ft @ 3000 rpm (depending on specific tune) 6.0L Power Stroke V8 Horsepower: Approx. 325 hp @ 3300 rpm 6.0L Power Stroke V8 Torque: Approx. 560 lb-ft @ 2000 rpm 6.8L V10 Horsepower: Approx. 362 hp @ 4750 rpm 6.8L V10 Torque: Approx. 457 lb-ft @ 3250 rpm Fuel System Gasoline Engines: Electronic Fuel Injection (EFI) Diesel Engine: Common Rail Diesel Injection (CRDI) 🔧 Transmission Standard Automatic Options: TorqShift 5-speed automatic (5R110W) Manual Options: 5-speed manual (e.g., ZF S6-650 for diesel models) Features Torqshift Features: Selectable Tow/Haul mode, integrated trailer brake controller compatibility. 📐 Dimensions Exterior Body Styles: Regular Cab, SuperCab (extended cab), Crew Cab Bed Lengths: 8-foot bed (standard), 6.75-foot bed (optional on some configurations) Weights Gross Vehicle Weight Rating Gvwr: Ranges typically from 8,800 lbs to 11,500 lbs depending on configuration. Curb Weight: Varies significantly with configuration, e.g., 6,000 - 7,500+ lbs. 🛡️ Safety Features Ratings NHTSA Ratings: Variable by year and specific test, generally good for its class in frontal and side impact for its era. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Driver and front passenger airbags Seatbelts: Three-point front seatbelts, available rear seatbelts. 💡 Technology Features Infotainment Audio Systems: AM/FM stereo with CD player, optional SiriusXM satellite radio, available premium audio systems. Navigation: Optional factory navigation system available on higher trim levels. Driver Assistance Tow Haul Mode: Integrated into the transmission for improved towing performance. Connectivity Trailer Brake Controller: Factory integrated trailer brake controller available. 🔧 Maintenance Service Intervals Oil Change Gasoline: Typically every 5,000 miles or 6 months, or as indicated by the Intelligent Oil Life Monitor (IOLM) system. Oil Change Diesel: Typically every 5,000 to 10,000 miles or 6 months, depending on operating conditions and oil type. Air Filter Replacement: Inspect every 15,000 miles, replace as needed or at higher mileage intervals (e.g., 30,000 miles). Fuel Filter Diesel: Replace approximately every 15,000 - 30,000 miles (critical for diesel longevity). Fluid Specifications Engine Oil Gasoline Viscosity: 5W-20 or 5W-30 (API Certified) Engine Oil Diesel Viscosity: 15W-40 (API CH-4 or CJ-4) Coolant: Ford Premium Engine Coolant (Green, GRC/65Y-M22) Transmission Fluid Automatic: Mercon V Transmission Fluid Manual: Refer to manual for specific weight and type (e.g., ATF or gear oil). Known Issues 6.0L Power Stroke Diesel: Common issues include EGR cooler failure, oil cooler failure, FICM (Fuel Injection Control Module) issues, and head gasket failures. Often requires specific upgrades or repairs for reliability. 5.4L V8: Spark plug ejection (2-piece plugs), exhaust manifold stud breakage, occasional camshaft phaser issues. General: Front end component wear (ball joints, tie rods),...
Battery, charging system, starting system, lighting, instrumentation, power distribution, body control modules, powertrain control modules, infotainment systems, safety systems (airbags, seatbelts).
Typically every 5,000 miles or 6 months, or as indicated by the Intelligent Oil Life Monitor (IOLM) system.
Oil Change Diesel:
Typically every 5,000 to 10,000 miles or 6 months, depending on operating conditions and oil type.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or at higher mileage intervals (e.g., 30,000 miles).
Fuel Filter Diesel:
Replace approximately every 15,000 - 30,000 miles (critical for diesel longevity).
Fluid Specifications
Engine Oil Gasoline Viscosity:
5W-20 or 5W-30 (API Certified)
Engine Oil Diesel Viscosity:
15W-40 (API CH-4 or CJ-4)
Coolant:
Ford Premium Engine Coolant (Green, GRC/65Y-M22)
Transmission Fluid Automatic:
Mercon V
Transmission Fluid Manual:
Refer to manual for specific weight and type (e.g., ATF or gear oil).
Known Issues
6.0L Power Stroke Diesel:
Common issues include EGR cooler failure, oil cooler failure, FICM (Fuel Injection Control Module) issues, and head gasket failures. Often requires specific upgrades or repairs for reliability.
Front end component wear (ball joints, tie rods), brake component wear, potential for rust on body panels and frame.
📚 Vehicle History
Brand Heritage
Ford Truck Legacy:
Ford has a long and storied history in the pickup truck market, with the F-Series being a consistent best-seller for decades.
Model Evolution
F Series Super Duty Introduction:
The Super Duty line was introduced in 1999 as a distinct platform from the F-150, designed for heavier-duty applications.
Second Generation Updates:
The 2005 model year brought a significant redesign to the Super Duty, including revised styling, updated powertrains, and improved interiors, setting the stage for the 2006 model.
Production
Manufacturing Location:
Kentucky Truck Plant (Louisville, Kentucky), Avon Lake Assembly Plant (Ohio)
🏆 Awards & Recognition
Recognitions
Heavy Duty Truck Awards:
Ford Super Duty trucks consistently receive accolades in the heavy-duty segment for towing and payload capabilities.