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2000 Ford F-350 F350 Super Duty Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: F-350 Super Duty Year: 2000 Codes Platform Code: P356 (F-Series Super Duty) 👋 Introduction Market Position Vehicle Segment: Heavy-Duty Pickup Truck Target Audience: Professional Technicians and Do-It-Yourself Mechanics Competitive Analysis Key Competitors: Chevrolet Silverado HD, Dodge Ram HD Key Features Manual Advantage: Instant download, comprehensive coverage, factory-level detail, step-by-step instructions with diagrams. 📋 Manual Details Coverage Areas Manual Type: Complete Official Factory Service Repair Manual Language: English Format: Digital Download (PDF) Page Count Page Count Estimate: Hundreds of pages (specific count not provided, but described as extensive) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Lubrication, Cooling System, Exhaust System, Transmission (Automatic and Manual), Drivetrain (4x4 systems, Axles, Driveshafts) Chassis: Frame, Suspension (Front and Rear), Steering System, Brakes (Hydraulic, ABS, Parking Brake) Electrical: Battery, Charging System, Starting System, Ignition System, Lighting, Instruments, Gauges, Wiper/Washer System, Power Accessories, Audio Systems, Powertrain Control Module (PCM), Body Control Module (BCM), HVAC Control Module Body: Exterior Body Panels, Doors, Hood, Tailgate, Bumpers, Glass, Interior Trim, Seats, Safety Restraints (Airbags, Seatbelts) Procedures Included Maintenance: Scheduled Maintenance Intervals, Fluid Checks and Changes, Filter Replacements, Lubrication Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics Repair: Component Removal and Installation, Overhaul Procedures, Component Reassembly Technical Data: Specifications, Torque Values, Alignment Procedures, Electrical Schematics, Component Identifications Technical Depth Depth Level: Comprehensive (fundamentals to complete disassembly and reassembly) 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Capability: Zoom IN/OUT supported Binding Type Binding Type: Digital (No physical binding) Paper Type Paper Type: Digital (No physical paper) ⚙️ Engine Specifications Primary Engine Engine Options Overview: The 2000 F-350 Super Duty was available with a range of powerful gasoline and diesel engines designed for heavy-duty work. Engine Code Example Gasoline: 7.3L V8 Triton (Naturally Aspirated) Engine Code Example Diesel: 7.3L V8 Power Stroke Turbo Diesel (IDI or OHV variations may exist within the year) Performance Gasoline Hp Range: Approx. 235-275 HP (Varies by specific engine option) Diesel Hp Range: Approx. 250-275 HP (Varies by specific engine option) Diesel Torque Range: Approx. 500-525 lb-ft (Varies by specific engine option) Fuel System Gasoline Fuel Delivery: Electronic Fuel Injection (EFI) Diesel Fuel Delivery: Direct Injection (DI) with HEUI (Hydraulically Actuated Electronically Controlled Unit Injector) System for the Power Stroke 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual (e.g., ZF S5-47 for gasoline, ZF S6-650 for diesel) Optional Optional Transmission Type: 4-Speed Automatic Overdrive (e.g., TorqShift automatic for diesel applications) Features Transfer Case Options: Available with 4x2 (Rear-Wheel Drive) or 4x4 (Four-Wheel Drive) with manual or electronic shift transfer cases. 📐 Dimensions Exterior Body Styles: Regular Cab, SuperCab (Extended Cab), Crew Cab Bed Lengths: 8-foot (Standard Bed), 8.5-foot (Long Bed/Dually Bed) Weights Gross Vehicle Weight Rating Gvwr: Ranges from 8,500 lbs to 11,500 lbs+ depending on configuration (DRW models can exceed this). Curb Weight: Varies significantly based on configuration, typically 5,500 - 7,500+ lbs. 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Not directly rated for this era of heavy-duty trucks in the same way passenger cars were. Focus on structural integrity. Active Features ABS: Anti-lock Braking System (ABS) standard on all wheels. Trailer Brake Controller Prep: Provision for factory or aftermarket trailer brake controller. Passive Features Airbags: Driver and Passenger front airbags. Seatbelts: Three-point front seatbelts, lap belts for rear passengers. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with cassette and/or CD player. Optional premium sound systems may be available. Driver Assistance Cruise Control: Standard electronic cruise control on most models. Trailer Towing Features: Integrated trailer wiring harnesses, often with provisions for trailer brake controllers. Heavy-duty cooling packages and towing mirrors were common options. Connectivity Phone Integration: No integrated smartphone connectivity like Bluetooth or Apple CarPlay/Android Auto; aftermarket solutions would be required. 🔧 Maintenance Service Intervals Oil Change Interval Gasoline: Typically 3,000-7,500 miles or 6 months, depending on driving conditions and oil type used (refer to manual for exact spec). Oil Change Interval Diesel: Typically 5,000-10,000 miles or 6 months for the 7.3L Power Stroke (synthetic or blend recommended, refer to manual). Transmission Fluid Change: Automatic transmissions: typically every 30,000-50,000 miles. Manual transmissions: typically every 60,000-100,000 miles. Refer to manual for exact intervals and fluid type. Fluid Specifications Engine Oil Gasoline: API Service SG, SH, or SJ rated oil, viscosity 5W-30 or 10W-30 (refer to manual for exact specification and ambient temperature suitability). Engine Oil Diesel: API Service CG-4 or CH-4 rated diesel engine oil, viscosity 15W-40 (synthetic or semi-synthetic 5W-40 often recommended for improved cold starts and performance). Refer to manual for exact specification. Transmission Fluid Automatic: Mercon V (for applicable transmissions) or equivalent. Transmission Fluid Manual: GL-4 or GL-5 gear oil, viscosity dependent on temperature (e.g., 75W-90). Refer to manual. Coolant: Ford Premium Gold Coolant or equivalent (50/50 mix with distilled water). Extended Life Coolant (ELC)...
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2000 Ford F-350 F350 Super Duty Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
F-350 Super Duty
Year:
2000
Codes
Platform Code:
P356 (F-Series Super Duty)
👋 Introduction
Market Position
Vehicle Segment:
Heavy-Duty Pickup Truck
Target Audience:
Professional Technicians and Do-It-Yourself Mechanics
Competitive Analysis
Key Competitors:
Chevrolet Silverado HD, Dodge Ram HD
Key Features
Manual Advantage:
Instant download, comprehensive coverage, factory-level detail, step-by-step instructions with diagrams.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Official Factory Service Repair Manual
Language:
English
Format:
Digital Download (PDF)
Page Count
Page Count Estimate:
Hundreds of pages (specific count not provided, but described as extensive)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Lubrication, Cooling System, Exhaust System, Transmission (Automatic and Manual), Drivetrain (4x4 systems, Axles, Driveshafts)
Chassis:
Frame, Suspension (Front and Rear), Steering System, Brakes (Hydraulic, ABS, Parking Brake)
Electrical:
Battery, Charging System, Starting System, Ignition System, Lighting, Instruments, Gauges, Wiper/Washer System, Power Accessories, Audio Systems, Powertrain Control Module (PCM), Body Control Module (BCM), HVAC Control Module
Body:
Exterior Body Panels, Doors, Hood, Tailgate, Bumpers, Glass, Interior Trim, Seats, Safety Restraints (Airbags, Seatbelts)
Procedures Included
Maintenance:
Scheduled Maintenance Intervals, Fluid Checks and Changes, Filter Replacements, Lubrication
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics
Repair:
Component Removal and Installation, Overhaul Procedures, Component Reassembly
Technical Data:
Specifications, Torque Values, Alignment Procedures, Electrical Schematics, Component Identifications
Technical Depth
Depth Level:
Comprehensive (fundamentals to complete disassembly and reassembly)
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
Zoom IN/OUT supported
Binding Type
Binding Type:
Digital (No physical binding)
Paper Type
Paper Type:
Digital (No physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Options Overview:
The 2000 F-350 Super Duty was available with a range of powerful gasoline and diesel engines designed for heavy-duty work.
Engine Code Example Gasoline:
7.3L V8 Triton (Naturally Aspirated)
Engine Code Example Diesel:
7.3L V8 Power Stroke Turbo Diesel (IDI or OHV variations may exist within the year)
Performance
Gasoline Hp Range:
Approx. 235-275 HP (Varies by specific engine option)
Diesel Hp Range:
Approx. 250-275 HP (Varies by specific engine option)
Diesel Torque Range:
Approx. 500-525 lb-ft (Varies by specific engine option)
Fuel System
Gasoline Fuel Delivery:
Electronic Fuel Injection (EFI)
Diesel Fuel Delivery:
Direct Injection (DI) with HEUI (Hydraulically Actuated Electronically Controlled Unit Injector) System for the Power Stroke
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual (e.g., ZF S5-47 for gasoline, ZF S6-650 for diesel)
Optional
Optional Transmission Type:
4-Speed Automatic Overdrive (e.g., TorqShift automatic for diesel applications)
Features
Transfer Case Options:
Available with 4x2 (Rear-Wheel Drive) or 4x4 (Four-Wheel Drive) with manual or electronic shift transfer cases.
📐 Dimensions
Exterior
Body Styles:
Regular Cab, SuperCab (Extended Cab), Crew Cab
Bed Lengths:
8-foot (Standard Bed), 8.5-foot (Long Bed/Dually Bed)
Weights
Gross Vehicle Weight Rating Gvwr:
Ranges from 8,500 lbs to 11,500 lbs+ depending on configuration (DRW models can exceed this).
Curb Weight:
Varies significantly based on configuration, typically 5,500 - 7,500+ lbs.
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Not directly rated for this era of heavy-duty trucks in the same way passenger cars were. Focus on structural integrity.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on all wheels.
Trailer Brake Controller Prep:
Provision for factory or aftermarket trailer brake controller.
Passive Features
Airbags:
Driver and Passenger front airbags.
Seatbelts:
Three-point front seatbelts, lap belts for rear passengers.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette and/or CD player. Optional premium sound systems may be available.
Driver Assistance
Cruise Control:
Standard electronic cruise control on most models.
Trailer Towing Features:
Integrated trailer wiring harnesses, often with provisions for trailer brake controllers. Heavy-duty cooling packages and towing mirrors were common options.
Connectivity
Phone Integration:
No integrated smartphone connectivity like Bluetooth or Apple CarPlay/Android Auto; aftermarket solutions would be required.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Typically 3,000-7,500 miles or 6 months, depending on driving conditions and oil type used (refer to manual for exact spec).
Oil Change Interval Diesel:
Typically 5,000-10,000 miles or 6 months for the 7.3L Power Stroke (synthetic or blend recommended, refer to manual).
Transmission Fluid Change:
Automatic transmissions: typically every 30,000-50,000 miles. Manual transmissions: typically every 60,000-100,000 miles. Refer to manual for exact intervals and fluid type.
Fluid Specifications
Engine Oil Gasoline:
API Service SG, SH, or SJ rated oil, viscosity 5W-30 or 10W-30 (refer to manual for exact specification and ambient temperature suitability).
Engine Oil Diesel:
API Service CG-4 or CH-4 rated diesel engine oil, viscosity 15W-40 (synthetic or semi-synthetic 5W-40 often recommended for improved cold starts and performance). Refer to manual for exact specification.
Transmission Fluid Automatic:
Mercon V (for applicable transmissions) or equivalent.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, viscosity dependent on temperature (e.g., 75W-90). Refer to manual.
Coolant:
Ford Premium Gold Coolant or equivalent (50/50 mix with distilled water). Extended Life Coolant (ELC) may have different specifications. Refer to manual.
Known Issues
Power Stroke Injectors:
Early HEUI injectors could be susceptible to wear or failure, often indicated by rough running or starting issues.
Transmission Shifting:
Some automatic transmissions might exhibit hard shifting or delayed engagement over time. Manual transmissions are generally robust.
Rust And Corrosion:
Common in older trucks, particularly in areas with road salt. Frame and body panel rust can be significant.
Udc Unit Pump Drivers Module:
Failures of the UDC (Unit Pump Driver Control) or related modules can affect diesel engine performance and drivability.
📚 Vehicle History
Brand Heritage
Ford Truck Legacy:
Ford's F-Series has a long-standing reputation as America's best-selling truck line, with decades of innovation and capability.
Model Evolution
Super Duty Introduction:
The 'Super Duty' line was introduced for the 1999 model year, completely redesigning Ford's heavy-duty trucks (F-250, F-350, F-450) to differentiate them from the lighter F-150.
Production
Manufacturing Location:
Primary assembly plants included Kentucky Truck Plant (USA) and Ontario Truck Plant (Canada).
🏆 Awards & Recognition
Recognitions
Motor Trend Truck Of The Year:
The Ford Super Duty platform (including the F-350) received MotorTrend's Truck of the Year award for 1999.
Ratings
Towing Capacity Rating:
Excellent towing and hauling capacities, often exceeding 10,000 lbs and significantly more for gooseneck/fifth-wheel applications, depending on configuration.
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