Ford F150 2007 2008 2009 2010 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: F-150 Generation: 12th Generation Applicable Years: 2007, 2008, 2009, 2010 👋 Introduction Market Position Segment: Full-size pickup truck, dominant in the North American market. Competitors: Chevrolet Silverado, GMC Sierra, Ram 1500, Toyota Tundra. Competitive Analysis Strengths In Segment: Renowned for capability, payload, towing capacity, wide range of configurations, and robust powertrain options. Key Features Vehicle Design Philosophy: Tough, durable, and functional design with a focus on utility and versatility. Key Features Manual Manual Value Proposition: Provides professional-level diagnostic and repair information, enabling owners to maintain and repair their vehicles effectively, saving on labor costs. 📋 Manual Details Coverage Areas Coverage: Comprehensive mechanical and electrical repairs, diagnostics, maintenance, and troubleshooting for all systems. Page Count Page Count: Extensive (specific number not provided, but typical for factory service manuals of this era). Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: All gasoline engine variants including 4.6L 2V, 4.6L 3V, 5.4L 3V Triton V8 engines. Includes diagnosis, repair procedures, component identification, torque specifications, and overhaul instructions. Transmission: 4R75E/W, 4R75E, 4R75W, and 4R75-related electronic controls and diagnostics. Includes repair procedures, fluid specifications, and troubleshooting. Drivetrain: Rear-wheel drive (RWD) and Four-wheel drive (4WD) systems, including differentials, transfer case, driveshafts, and axle components. Detailed repair and diagnostic information. Suspension: Front and rear suspension systems, including coil springs, leaf springs, shock absorbers, control arms, ball joints, and steering components. Alignment specifications and procedures. Brakes: Front and rear brake systems (disc brakes), including ABS, HBA (Hydraulic Brake Assist), and electronic brake force distribution (EBD). Rotor, pad, caliper, master cylinder, and booster service. Steering: Power steering system, steering column, steering gear/rack and pinion. Includes diagnostic procedures and component replacement. Electrical System: Complete electrical schematics, wiring diagrams, fuse box layouts, relay locations, and diagnostic procedures for all vehicle circuits including lighting, power accessories, instruments, and body control modules. Body And Frame: Body panel removal and installation, interior trim, door systems, glass, bumpers, and frame repair. Includes corrosion protection and sealant application. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, component service (compressor, evaporator, condenser, heater core), and control module operation. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel filter, and fuel pressure regulator. Includes diagnostic procedures for fuel delivery and evaporative emission systems (EVAP). Cooling System: Radiator, coolant, water pump, thermostat, cooling fan, and coolant temperature sensors. Includes flush and fill procedures and leak detection. Exhaust System: Exhaust manifolds, catalytic converters, mufflers, and exhaust pipes. Includes oxygen sensor diagnosis and replacement. Emission Control: All emission control systems including EGR (Exhaust Gas Recirculation), PCV (Positive Crankcase Ventilation), and EVAP (Evaporative Emission Control) systems. Includes diagnostic trouble codes (DTCs) related to emissions. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and replacements, spark plug replacement, belt inspection and replacement, brake service, tire rotation, and general inspections. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, using diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, and electrical diagnostic flowcharts. Repair: Detailed step-by-step repair instructions for component removal, overhaul, installation, and adjustment for all major vehicle systems. Diagnostics: Emphasis on using Ford's Integrated Diagnostic System (IDS) or equivalent scan tools for module programming, key programming, actuator tests, and data stream analysis. Specifications: Torque specifications for all fasteners, fluid capacities and types, electrical component resistance values, and diagnostic parameters. Technical Depth Depth: In-depth, from basic maintenance to complex component overhaul and electronic system diagnostics. Suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Print Resolution: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: Not applicable (digital format). If printed, typically spiral-bound or perfect-bound. Paper Type Paper: Not applicable (digital format). If printed, typically high-quality, durable paper. ⚙️ Engine Specifications Primary Engine Engine Options Covered: 4.6L 2V V8, 4.6L 3V V8, 5.4L 3V Triton V8 Performance 4.6L 2V V8 Horsepower: 248 hp @ 4,500 rpm 4.6L 2V V8 Torque: 294 lb-ft @ 3,500 rpm 4.6L 3V V8 Horsepower: 292 hp @ 5,750 rpm 4.6L 3V V8 Torque: 320 lb-ft @ 3,500 rpm 5.4L 3V V8 Horsepower: 300 hp @ 5,000 rpm 5.4L 3V V8 Torque: 365 lb-ft @ 3,500 rpm Fuel System Fuel Type: Unleaded gasoline Induction Type: Sequential Electronic Fuel Injection (SEFI) 🔧 Transmission Standard Transmission Types: 4R75E/W (4-speed automatic) Optional Optional Transmissions: Manual transmissions were largely phased out for F-150 by this generation, focus is on automatics. Features Transmission Features: Electronic control, SelectShift capability on some models, Tow/Haul mode. 📐 Dimensions Exterior Wheelbase Options: Multiple wheelbases available (e.g., 126.0", 133.0", 145.0", 153.0" depending on cab and bed configuration) Body Styles: Regular Cab, SuperCab, SuperCrew Cargo Bed Lengths: Multiple bed lengths available (e.g., 5.5', 6.5', 8.0'...
Full-size pickup truck, dominant in the North American market.
Competitors:
Chevrolet Silverado, GMC Sierra, Ram 1500, Toyota Tundra.
Competitive Analysis
Strengths In Segment:
Renowned for capability, payload, towing capacity, wide range of configurations, and robust powertrain options.
Key Features Vehicle
Design Philosophy:
Tough, durable, and functional design with a focus on utility and versatility.
Key Features Manual
Manual Value Proposition:
Provides professional-level diagnostic and repair information, enabling owners to maintain and repair their vehicles effectively, saving on labor costs.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive mechanical and electrical repairs, diagnostics, maintenance, and troubleshooting for all systems.
Page Count
Page Count:
Extensive (specific number not provided, but typical for factory service manuals of this era).
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
All gasoline engine variants including 4.6L 2V, 4.6L 3V, 5.4L 3V Triton V8 engines. Includes diagnosis, repair procedures, component identification, torque specifications, and overhaul instructions.
Transmission:
4R75E/W, 4R75E, 4R75W, and 4R75-related electronic controls and diagnostics. Includes repair procedures, fluid specifications, and troubleshooting.
Drivetrain:
Rear-wheel drive (RWD) and Four-wheel drive (4WD) systems, including differentials, transfer case, driveshafts, and axle components. Detailed repair and diagnostic information.
Suspension:
Front and rear suspension systems, including coil springs, leaf springs, shock absorbers, control arms, ball joints, and steering components. Alignment specifications and procedures.
Brakes:
Front and rear brake systems (disc brakes), including ABS, HBA (Hydraulic Brake Assist), and electronic brake force distribution (EBD). Rotor, pad, caliper, master cylinder, and booster service.
Steering:
Power steering system, steering column, steering gear/rack and pinion. Includes diagnostic procedures and component replacement.
Electrical System:
Complete electrical schematics, wiring diagrams, fuse box layouts, relay locations, and diagnostic procedures for all vehicle circuits including lighting, power accessories, instruments, and body control modules.
Body And Frame:
Body panel removal and installation, interior trim, door systems, glass, bumpers, and frame repair. Includes corrosion protection and sealant application.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, component service (compressor, evaporator, condenser, heater core), and control module operation.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel filter, and fuel pressure regulator. Includes diagnostic procedures for fuel delivery and evaporative emission systems (EVAP).
Cooling System:
Radiator, coolant, water pump, thermostat, cooling fan, and coolant temperature sensors. Includes flush and fill procedures and leak detection.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, and exhaust pipes. Includes oxygen sensor diagnosis and replacement.
Emission Control:
All emission control systems including EGR (Exhaust Gas Recirculation), PCV (Positive Crankcase Ventilation), and EVAP (Evaporative Emission Control) systems. Includes diagnostic trouble codes (DTCs) related to emissions.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and replacements, spark plug replacement, belt inspection and replacement, brake service, tire rotation, and general inspections.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, using diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, and electrical diagnostic flowcharts.
Repair:
Detailed step-by-step repair instructions for component removal, overhaul, installation, and adjustment for all major vehicle systems.
Diagnostics:
Emphasis on using Ford's Integrated Diagnostic System (IDS) or equivalent scan tools for module programming, key programming, actuator tests, and data stream analysis.
Specifications:
Torque specifications for all fasteners, fluid capacities and types, electrical component resistance values, and diagnostic parameters.
Technical Depth
Depth:
In-depth, from basic maintenance to complex component overhaul and electronic system diagnostics. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Print Resolution:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
Not applicable (digital format). If printed, typically spiral-bound or perfect-bound.
Paper Type
Paper:
Not applicable (digital format). If printed, typically high-quality, durable paper.
⚙️ Engine Specifications
Primary Engine
Engine Options Covered:
4.6L 2V V8, 4.6L 3V V8, 5.4L 3V Triton V8
Performance
4.6L 2V V8 Horsepower:
248 hp @ 4,500 rpm
4.6L 2V V8 Torque:
294 lb-ft @ 3,500 rpm
4.6L 3V V8 Horsepower:
292 hp @ 5,750 rpm
4.6L 3V V8 Torque:
320 lb-ft @ 3,500 rpm
5.4L 3V V8 Horsepower:
300 hp @ 5,000 rpm
5.4L 3V V8 Torque:
365 lb-ft @ 3,500 rpm
Fuel System
Fuel Type:
Unleaded gasoline
Induction Type:
Sequential Electronic Fuel Injection (SEFI)
🔧 Transmission
Standard
Transmission Types:
4R75E/W (4-speed automatic)
Optional
Optional Transmissions:
Manual transmissions were largely phased out for F-150 by this generation, focus is on automatics.
Features
Transmission Features:
Electronic control, SelectShift capability on some models, Tow/Haul mode.
📐 Dimensions
Exterior
Wheelbase Options:
Multiple wheelbases available (e.g., 126.0", 133.0", 145.0", 153.0" depending on cab and bed configuration)
Body Styles:
Regular Cab, SuperCab, SuperCrew
Cargo
Bed Lengths:
Multiple bed lengths available (e.g., 5.5', 6.5', 8.0' depending on cab and configuration)
Weights
Gross Vehicle Weight Rating Gvwrs:
Varies significantly by configuration, typically ranging from 6,050 lbs to 7,050 lbs or higher for specific configurations.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Generally good ratings for its time, with variations based on specific configuration and testing year. Typically received 4 or 5 stars in frontal and side impact tests.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (AdvanceTrac with Roll Stability Control on some models).
Passive Features
Passive Safety:
Front airbags, available side curtain airbags, front side airbags, height-adjustable seat belts, LATCH child seat anchors.
💡 Technology Features
Infotainment
Infotainment Systems:
Available systems included Ford's SYNC voice-activated communications and entertainment system, AM/FM/CD/MP3 players, SiriusXM Satellite Radio capability, and navigation systems on higher trims.
Driver Assistance
Driver Assistance Features:
Available features included rear parking sensors, rearview camera (on some models/trims), integrated trailer brake controller.
Connectivity
Connectivity Options:
SYNC system provided Bluetooth connectivity for hands-free calling and music streaming. USB ports for media playback and device charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles or 6 months, or based on the Intelligent Oil Life Monitor (IOLM) system, which can extend intervals up to 7,500-10,000 miles under ideal conditions.
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on driving conditions.
Engine Coolant Flush:
Every 100,000 miles or 5 years for the initial service, then every 50,000 miles or 5 years thereafter for the specific coolant type.
Transmission Fluid Change:
Refer to manual for specific intervals, often around 60,000-100,000 miles, or based on severe usage.
Fluid Specifications
Engine Oil Specification:
Refer to manual and oil cap for specific viscosity (e.g., 5W-20 for most models). Ford Motorcraft SYNTHETIC BLEND SAE 5W-20 is a common recommendation.
Transmission Fluid Specification:
MERCON V (for 4R75E/W transmissions).
Coolant Specification:
Ford Premium Engine Coolant (Green) or equivalent meeting specification WSS-M97B44-D.
Known Issues
Common Issues Engine:
Spark plug blow-out on early 3V engines (especially 2004-2008, less common on these years but still possible), cam phaser issues in 5.4L 3V engines, variable cam timing (VCT) solenoid issues, oil pressure issues.
Manual provides OEM part numbers for all components, critical for correct ordering and replacement.
📚 Vehicle History
Brand Heritage
Ford Truck Legacy:
Ford has a long and successful history in the pickup truck market, with the F-Series being a consistently best-selling vehicle in North America for decades.
Model Evolution
12Th Gen Introduction:
The 12th generation F-150 debuted for the 2004 model year as a 2004 F-150 Heritage, with the all-new 12th generation launched for the 2009 model year, featuring a bolder styling and significant updates.
Production
Manufacturing Locations:
Primarily manufactured in North America, including Dearborn Truck Plant (Michigan) and Kansas City Assembly Plant (Missouri).
🏆 Awards & Recognition
Recognitions
Motor Trend Truck Of The Year:
Ford F-150 was a recipient of the MotorTrend Truck of the Year award in 2009.
Ratings
Kbb Best Resale Value:
Consistently ranked high in its segment for resale value by Kelley Blue Book.
Certifications
Epa Fuel Economy Ratings:
Fuel economy ratings varied by engine and drivetrain configuration, typically ranging from 13-16 MPG city and 17-21 MPG highway.