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Ford F59 Commercial Stripped Chassis 2012 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: F-59 Commercial Stripped Chassis Year: 2012 Codes Chassis Code: F59 👋 Introduction Market Position Target Audience: Fleet owners, commercial upfitters, independent repair shops, experienced DIY mechanics Competitive Analysis Manual Type Comparison: Comprehensive factory service manual, superior to generic repair guides Key Features Value Proposition: Provides professional-level repair and maintenance information for efficient and accurate servicing Content Highlight: Contains all procedures, specifications, and diagrams used by Ford technicians 📋 Manual Details Coverage Areas Manual Type: Factory Service & Repair Workshop Manual Language: English Format: PDF Download Page Count Page Count Estimated: Hundreds of pages (detailed) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, repair, lubrication, cooling system, fuel system, emissions control Engine Electrical: Ignition system, starting and charging system, electronic engine controls (EEC), sensors and actuators Transmission Mechanical: Automatic transmission overhaul, diagnosis, repair, fluid specifications Transmission Electrical: Electronic transmission controls, sensors, solenoids Drivetrain: Driveshaft, rear axle assembly, differentials, lubrication, repair Suspension: Front and rear suspension components, diagnosis, repair, alignment specifications Steering: Power steering system, steering gear, steering column, diagnosis, repair Brakes: Hydraulic brake system, ABS, calipers, rotors, pads, drums, lines, parking brake, diagnosis, repair Electrical System: Wiring diagrams, fuse locations, relay functions, lighting system, accessories, battery, charging system Body And Frame: Frame construction, body panel repair, doors, hood, tailgate, interior trim, diagnosis, repair HVAC: Heating, ventilation, and air conditioning system diagnosis, repair, refrigerant handling Chassis Electrical: Trailer wiring, auxiliary power outlets, diagnostic connectors Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation Troubleshooting: System diagnostics, fault code interpretation, symptom-based troubleshooting Repair Procedures: Step-by-step instructions for all major component repairs and replacements Overhaul Procedures: Detailed instructions for engine and transmission rebuilding Diagnostics: Component testing, electrical circuit analysis, diagnostic tool usage Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Technical Depth Depth Level: Professional Mechanic & Technician Level Detail Level: Hundreds of pages with detailed photos, diagrams, and exploded views 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Searchable text content Print Quality Printable: Yes, single pages or entire manual printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Licensing Usage License: Unlimited usage on multiple devices, lifetime use Trial Version: No, full version without limitations ⚙️ Engine Specifications Primary Engine Engine Family: Ford Triton V10 (likely 6.8L) Engine Family Details Engine Displacement: 6.8 Liters (415 cu. in.) Engine Type Configuration: V10, Single Overhead Cam (SOHC) Performance Horsepower Estimated: Approx. 362 hp @ 4750 rpm (Varies by application and tuning) Torque Estimated: Approx. 457 lb-ft @ 3250 rpm (Varies by application and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type Fuel Type: Gasoline Cooling System Coolant Type: Motorcraft Orange or Gold Premium Engine Coolant 🔧 Transmission Standard Transmission Transmission Type: 6-Speed Automatic (likely 6R140 TorqShift) Optional Transmission Optional Types: N/A (Generally configured with specific automatic) Features Transmission Control: Electronic control with manual shifting modes Fluid Specifications Transmission Fluid Type: MERCON LV Automatic Transmission Fluid (ATF) 📐 Dimensions Chassis Type Chassis Configuration: Stripped Chassis (Cab and chassis, body/upfit is customer supplied) Wheelbase Wheelbase Options: Various factory options available depending on upfit requirements (e.g., 150", 170", 190", 210", 230") Gvwr Gvwr Range: Up to 23,000 lbs (Varies by specific configuration) Weights Curb Weight: Highly variable based on upfit, chassis configuration and installed options 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Stripped chassis not typically crash tested independently; ratings apply to completed vehicle) Active Features ABS: Standard Anti-lock Braking System (ABS) Passive Features Airbags: Driver and passenger airbags (may vary based on cab configuration) Seat Belts: Occupant restraint system (seat belts) 💡 Technology Features Infotainment Infotainment System: Basic audio systems standard. Advanced SYNC or touchscreens are less common on stripped chassis as upfitters integrate their own systems. Driver Assistance Advanced Features: Limited to standard safety systems like ABS and airbags. Advanced ADAS features less prevalent on this commercial chassis. Connectivity Diagnostic Port: OBD-II diagnostic port for engine and system diagnostics 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals based on driving conditions (e.g., 7,500-10,000 miles for synthetic) Transmission Fluid Change: Refer to manual, typically around 100,000 miles or under severe duty conditions Coolant Flush: Refer to manual, typically every 30,000-50,000 miles or based on coolant condition Fluid Specifications Engine Oil Type: SAE 5W-20 (preferred), SAE 5W-30 if extreme temperatures are encountered (API Service SG, SH, SJ, SL, SM, SN) Engine Oil Capacity: 7.5 Quarts (with filter) for 6.8L V10 Brake Fluid Type: Motorcraft DOT 3 High Performance Brake Fluid Power Steering Fluid: Mercon V or equivalent power steering fluid Known Issues Engine Common Issues: Spark plug ejection (early V10s, addressed in later models), exhaust manifold leaks, occasional coolant leaks Transmission Common Issues: TorqShift transmission generally robust, but proper fluid maintenance is key....
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Ford F59 Commercial Stripped Chassis 2012 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
F-59 Commercial Stripped Chassis
Year:
2012
Codes
Chassis Code:
F59
👋 Introduction
Market Position
Target Audience:
Fleet owners, commercial upfitters, independent repair shops, experienced DIY mechanics
Competitive Analysis
Manual Type Comparison:
Comprehensive factory service manual, superior to generic repair guides
Key Features
Value Proposition:
Provides professional-level repair and maintenance information for efficient and accurate servicing
Content Highlight:
Contains all procedures, specifications, and diagrams used by Ford technicians
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service & Repair Workshop Manual
Language:
English
Format:
PDF Download
Page Count
Page Count Estimated:
Hundreds of pages (detailed)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnosis, repair, lubrication, cooling system, fuel system, emissions control
Engine Electrical:
Ignition system, starting and charging system, electronic engine controls (EEC), sensors and actuators
Transmission Mechanical:
Automatic transmission overhaul, diagnosis, repair, fluid specifications
Transmission Electrical:
Electronic transmission controls, sensors, solenoids
Drivetrain:
Driveshaft, rear axle assembly, differentials, lubrication, repair
Suspension:
Front and rear suspension components, diagnosis, repair, alignment specifications
Steering:
Power steering system, steering gear, steering column, diagnosis, repair
Brakes:
Hydraulic brake system, ABS, calipers, rotors, pads, drums, lines, parking brake, diagnosis, repair
Electrical System:
Wiring diagrams, fuse locations, relay functions, lighting system, accessories, battery, charging system
Body And Frame:
Frame construction, body panel repair, doors, hood, tailgate, interior trim, diagnosis, repair
HVAC:
Heating, ventilation, and air conditioning system diagnosis, repair, refrigerant handling
Chassis Electrical:
Trailer wiring, auxiliary power outlets, diagnostic connectors
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation
Troubleshooting:
System diagnostics, fault code interpretation, symptom-based troubleshooting
Repair Procedures:
Step-by-step instructions for all major component repairs and replacements
Overhaul Procedures:
Detailed instructions for engine and transmission rebuilding
Diagnostics:
Component testing, electrical circuit analysis, diagnostic tool usage
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Technical Depth
Depth Level:
Professional Mechanic & Technician Level
Detail Level:
Hundreds of pages with detailed photos, diagrams, and exploded views
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Searchable text content
Print Quality
Printable:
Yes, single pages or entire manual printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Licensing
Usage License:
Unlimited usage on multiple devices, lifetime use
Trial Version:
No, full version without limitations
⚙️ Engine Specifications
Primary Engine
Engine Family:
Ford Triton V10 (likely 6.8L)
Engine Family Details
Engine Displacement:
6.8 Liters (415 cu. in.)
Engine Type
Configuration:
V10, Single Overhead Cam (SOHC)
Performance
Horsepower Estimated:
Approx. 362 hp @ 4750 rpm (Varies by application and tuning)
Torque Estimated:
Approx. 457 lb-ft @ 3250 rpm (Varies by application and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type
Fuel Type:
Gasoline
Cooling System
Coolant Type:
Motorcraft Orange or Gold Premium Engine Coolant
🔧 Transmission
Standard Transmission
Transmission Type:
6-Speed Automatic (likely 6R140 TorqShift)
Optional Transmission
Optional Types:
N/A (Generally configured with specific automatic)
Features
Transmission Control:
Electronic control with manual shifting modes
Fluid Specifications
Transmission Fluid Type:
MERCON LV Automatic Transmission Fluid (ATF)
📐 Dimensions
Chassis Type
Chassis Configuration:
Stripped Chassis (Cab and chassis, body/upfit is customer supplied)
Wheelbase
Wheelbase Options:
Various factory options available depending on upfit requirements (e.g., 150", 170", 190", 210", 230")
Gvwr
Gvwr Range:
Up to 23,000 lbs (Varies by specific configuration)
Weights
Curb Weight:
Highly variable based on upfit, chassis configuration and installed options
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Stripped chassis not typically crash tested independently; ratings apply to completed vehicle)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and passenger airbags (may vary based on cab configuration)
Seat Belts:
Occupant restraint system (seat belts)
💡 Technology Features
Infotainment
Infotainment System:
Basic audio systems standard. Advanced SYNC or touchscreens are less common on stripped chassis as upfitters integrate their own systems.
Driver Assistance
Advanced Features:
Limited to standard safety systems like ABS and airbags. Advanced ADAS features less prevalent on this commercial chassis.
Connectivity
Diagnostic Port:
OBD-II diagnostic port for engine and system diagnostics
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals based on driving conditions (e.g., 7,500-10,000 miles for synthetic)
Transmission Fluid Change:
Refer to manual, typically around 100,000 miles or under severe duty conditions
Coolant Flush:
Refer to manual, typically every 30,000-50,000 miles or based on coolant condition
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (preferred), SAE 5W-30 if extreme temperatures are encountered (API Service SG, SH, SJ, SL, SM, SN)
Engine Oil Capacity:
7.5 Quarts (with filter) for 6.8L V10
Brake Fluid Type:
Motorcraft DOT 3 High Performance Brake Fluid
Power Steering Fluid:
Mercon V or equivalent power steering fluid
Known Issues
Engine Common Issues:
Spark plug ejection (early V10s, addressed in later models), exhaust manifold leaks, occasional coolant leaks
Transmission Common Issues:
TorqShift transmission generally robust, but proper fluid maintenance is key. Potential for solenoid issues if neglected.
Chassis Wear Items:
Wear on suspension components (ball joints, tie rods), brake wear due to load carrying
📚 Vehicle History
Brand Heritage
Ford Truck Legacy:
Ford has a long-standing reputation for robust and reliable commercial vehicles
Model Evolution
F Series Commercial:
The F-59 chassis is a specialized variant within the F-Series lineup, designed for commercial body integration
Production
Manufacturing Plant:
Kentucky Truck Plant (KTP), Louisville, Kentucky (typical for F-Series Super Duty)
🏆 Awards & Recognition
Recognitions
Brand Awards:
Ford trucks consistently recognized for towing, hauling, and commercial capability
Ratings
Commercial Vehicle Rankings:
F-Series line frequently ranks high in commercial vehicle sales and customer satisfaction surveys
Certifications
Emissions Certification:
Meets EPA and CARB emissions standards for the model year
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