Ford F59 Commercial Stripped Chassis 2012 Service & Repair Workshop Manual
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🏷️ Basic Information Identification Make: Ford Model: F-59 Commercial Stripped Chassis Year: 2012 Codes Chassis Code: F59 👋 Introduction Market Position Target Audience: Fleet owners, commercial upfitters, independent repair shops, experienced DIY mechanics Competitive Analysis Manual Type Comparison: Comprehensive factory service manual, superior to generic repair guides Key Features Value Proposition: Provides professional-level repair and maintenance information for efficient and accurate servicing Content Highlight: Contains all procedures, specifications, and diagrams used by Ford technicians 📋 Manual Details Coverage Areas Manual Type: Factory Service & Repair Workshop Manual Language: English Format: PDF Download Page Count Page Count Estimated: Hundreds of pages (detailed) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, repair, lubrication, cooling system, fuel system, emissions control Engine Electrical: Ignition system, starting and charging system, electronic engine controls (EEC), sensors and actuators Transmission Mechanical: Automatic transmission overhaul, diagnosis, repair, fluid specifications Transmission Electrical: Electronic transmission controls, sensors, solenoids Drivetrain: Driveshaft, rear axle assembly, differentials, lubrication, repair Suspension: Front and rear suspension components, diagnosis, repair, alignment specifications Steering: Power steering system, steering gear, steering column, diagnosis, repair Brakes: Hydraulic brake system, ABS, calipers, rotors, pads, drums, lines, parking brake, diagnosis, repair Electrical System: Wiring diagrams, fuse locations, relay functions, lighting system, accessories, battery, charging system Body And Frame: Frame construction, body panel repair, doors, hood, tailgate, interior trim, diagnosis, repair HVAC: Heating, ventilation, and air conditioning system diagnosis, repair, refrigerant handling Chassis Electrical: Trailer wiring, auxiliary power outlets, diagnostic connectors Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation Troubleshooting: System diagnostics, fault code interpretation, symptom-based troubleshooting Repair Procedures: Step-by-step instructions for all major component repairs and replacements Overhaul Procedures: Detailed instructions for engine and transmission rebuilding Diagnostics: Component testing, electrical circuit analysis, diagnostic tool usage Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Technical Depth Depth Level: Professional Mechanic & Technician Level Detail Level: Hundreds of pages with detailed photos, diagrams, and exploded views 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Searchable text content Print Quality Printable: Yes, single pages or entire manual printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Licensing Usage License: Unlimited usage on multiple devices, lifetime use Trial Version: No, full version without limitations ⚙️ Engine Specifications Primary Engine Engine Family: Ford Triton V10 (likely 6.8L) Engine Family Details Engine Displacement: 6.8 Liters (415 cu. in.) Engine Type Configuration: V10, Single Overhead Cam (SOHC) Performance Horsepower Estimated: Approx. 362 hp @ 4750 rpm (Varies by application and tuning) Torque Estimated: Approx. 457 lb-ft @ 3250 rpm (Varies by application and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type Fuel Type: Gasoline Cooling System Coolant Type: Motorcraft Orange or Gold Premium Engine Coolant 🔧 Transmission Standard Transmission Transmission Type: 6-Speed Automatic (likely 6R140 TorqShift) Optional Transmission Optional Types: N/A (Generally configured with specific automatic) Features Transmission Control: Electronic control with manual shifting modes Fluid Specifications Transmission Fluid Type: MERCON LV Automatic Transmission Fluid (ATF) 📐 Dimensions Chassis Type Chassis Configuration: Stripped Chassis (Cab and chassis, body/upfit is customer supplied) Wheelbase Wheelbase Options: Various factory options available depending on upfit requirements (e.g., 150", 170", 190", 210", 230") Gvwr Gvwr Range: Up to 23,000 lbs (Varies by specific configuration) Weights Curb Weight: Highly variable based on upfit, chassis configuration and installed options 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Stripped chassis not typically crash tested independently; ratings apply to completed vehicle) Active Features ABS: Standard Anti-lock Braking System (ABS) Passive Features Airbags: Driver and passenger airbags (may vary based on cab configuration) Seat Belts: Occupant restraint system (seat belts) 💡 Technology Features Infotainment Infotainment System: Basic audio systems standard. Advanced SYNC or touchscreens are less common on stripped chassis as upfitters integrate their own systems. Driver Assistance Advanced Features: Limited to standard safety systems like ABS and airbags. Advanced ADAS features less prevalent on this commercial chassis. Connectivity Diagnostic Port: OBD-II diagnostic port for engine and system diagnostics 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals based on driving conditions (e.g., 7,500-10,000 miles for synthetic) Transmission Fluid Change: Refer to manual, typically around 100,000 miles or under severe duty conditions Coolant Flush: Refer to manual, typically every 30,000-50,000 miles or based on coolant condition Fluid Specifications Engine Oil Type: SAE 5W-20 (preferred), SAE 5W-30 if extreme temperatures are encountered (API Service SG, SH, SJ, SL, SM, SN) Engine Oil Capacity: 7.5 Quarts (with filter) for 6.8L V10 Brake Fluid Type: Motorcraft DOT 3 High Performance Brake Fluid Power Steering Fluid: Mercon V or equivalent power steering fluid Known Issues Engine Common Issues: Spark plug ejection (early V10s, addressed in later models), exhaust manifold leaks, occasional coolant leaks Transmission Common Issues: TorqShift transmission generally robust, but proper fluid maintenance is key....