Ford Five Hundred 500 Service Repair Manual 2005-2007
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🏷️ Basic Information Identification Make: Ford Model: Five Hundred / 500 Production Years Covered: 2005, 2006, 2007 Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics Value Proposition: Inexpensive way to keep your vehicle working properly, save money on repairs Competitive Analysis Competitor Manuals: Offers a complete, factory-level resource for all repair and maintenance needs Key Features Completeness: Complete and intact, no missing/corrupt pages/sections Usability: Bookmarked and searchable for easy navigation Accessibility: Instant download, accessible on multiple devices 📋 Manual Details Coverage Areas Covered Models: All Ford Five Hundred / 500 models Covered Engines: All engine variants Page Count Total Pages: >3000 Manual Type Type: Complete Service Repair Manual Language Language: English Format File Format: PDF Download Type: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Overhaul and rebuilding procedures, timing belt service, engine performance diagnostics, firing orders Engine Performance: Diagnosis and repair of engine performance issues, fuel system diagnostics Transmission: Removal and installation, in-car servicing Brakes: Brake servicing procedures, troubleshooting Suspension Steering: Front end alignment procedures and specifications, suspension component servicing Electrical Electronics: Complete wiring diagrams, computer diagnostic trouble codes, diagnostic trouble tree charts HVAC: Air conditioning service and capacities Body Chassis: Sunroof service, U-joint and CV-joint service procedures Procedures Included Maintenance: Factory maintenance schedules and charts, routine service procedures Diagnostics: Troubleshooting and diagnostics, computer diagnostic codes, diagnostic trouble tree charts Repair Rebuild: Complete disassembly, engine overhaul and rebuilding, component repair procedures Electrical Diagnostics: Wiring schematics, troubleshooting electrical systems Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilding Detail Level: Step-by-step instructions, detailed illustrations, diagrams, hundreds of photos 📊 Manual Specifications File Format Requirements: Adobe PDF Reader, WinZip Compatibility: Windows, Mac, Linux OS, iPhone, iPad, Android Print Quality Quality: High quality, searchable, bookmarked Printing Capability: Printable pages Storage Options: Save to hard-drive, burn to CD-ROM Binding Type Type: Digital Download (PDF) Paper Type Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 3.0L Duratec 30 V6 Engine Displacement: 2976 cc (181.7 cu in) Horsepower: 203 hp @ 6000 rpm (approx.) Torque: 207 lb-ft @ 4000 rpm (approx.) Performance Engine Overhaul Coverage: Detailed procedures for full engine rebuild Timing Belt Coverage: Specific replacement procedures and intervals Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Firing Order: 1-4-2-5-3-6 🔧 Transmission Standard Type: Continuously Variable Transmission (CVT) - ZF Continuously Variable Transmission (ZF CFT350) Optional Type: 6-speed Automatic (for AWD models - Aisin AX6S) Features Cvt Service: In-car servicing and fluid specifications for CVT Automatic Service: Removal and installation procedures for 6-speed automatic 📐 Dimensions Exterior Wheelbase: 112.7 inches (2863 mm) Length: 199.7 inches (5072 mm) Width: 74.3 inches (1887 mm) Height: 58.4 inches (1483 mm) Weights Curb Weight: Approximately 3,600 - 3,800 lbs (1633 - 1724 kg), varies by configuration Gross Vehicle Weight Rating: Varies by configuration, consult specific vehicle documentation or manual 🛡️ Safety Features Ratings NHTSA Frontal Crash Driver: 5-Star (2005 Model Year) NHTSA Frontal Crash Passenger: 5-Star (2005 Model Year) IIHS Frontal Offset Score: Good (2005 Model Year) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System Electronic Stability Control: Available AdvanceTrac Electronic Stability Control Passive Features Airbags: Front airbags, available side-impact airbags Seatbelts: Height-adjustable front seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, optional premium audio systems (e.g., Audiophile). Navigation: Optional factory navigation system available on higher trims. Driver Assistance Cruise Control: Standard cruise control. Parking Assistance: Available rear parking assist sensors. Connectivity Keyless Entry: Standard keyless entry system. 🔧 Maintenance Service Intervals Oil Change Interval: 5,000 miles (8,000 km) or 6 months, whichever comes first (refer to manual for specific driving conditions) Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on inspection Spark Plug Replacement: Refer to manual; typically 100,000 miles for iridium plugs Fluid Specifications Engine Oil Type: SAE 5W-20 API SN, ILSAC GF-5 certified (consult manual for exact specification) Coolant Type: Ford Premium Engine Coolant (Gold) or equivalent - ethylene glycol based, phosphate-free, OAT formulation (50/50 mix with distilled water) Brake Fluid Type: DOT 3 Transmission Fluid Type Cvt: MERCON LV ATF or equivalent (specific CVT fluid required, consult manual) Transmission Fluid Type Auto: MERCON LV ATF or equivalent (for 6-speed automatic) Known Issues Cvt Reliability: Some models reported issues with CVT longevity and reliability, requiring specialized servicing. Suspension Noise: Potential for front suspension noises (e.g., struts, bushings) over time. Power Steering Pump: Occasional reports of power steering pump leaks or noise. Door Lock Actuators: Actuator failures on door locks can occur. 📚 Vehicle History Brand Heritage Brand: Ford Model Evolution Introduction: Introduced for the 2005 model year, replacing the Ford Crown Victoria/Grand Marquis in Ford's sedan lineup. Platform Basis: Based on the Volvo S80-derived Ford CD3 platform. Design Philosophy: Focused on comfort, spaciousness, and a...