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Ford Flex 2009-2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Flex Generation: First Generation (UN171) Production Years Covered: 2009, 2010, 2011, 2012 Codes Platform Code: UN171 👋 Introduction Market Position Vehicle Segment: Full-size crossover SUV Target Audience For Manual: DIY owners and professional automotive technicians. Competitive Analysis Comparison Points: Offers a cost-effective alternative to expensive OEM repair manuals, providing professional-level detail. Key Features Value Proposition: Inexpensive way to keep the vehicle working properly through comprehensive, detailed instructions. Manual Advantage: Complete official full factory service repair manual, ensuring accuracy and thoroughness. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Delivery Method: Digital Download Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as comprehensive) 📖 Manual Coverage Systems Covered Engine Service Repair: Complete coverage of engine systems, including disassembly and reassembly. Transmission Service Repair: Detailed procedures for transmission maintenance and repair. Brake System: Comprehensive brake system diagnostics and repair. Electrical System: In-depth coverage of electrical system diagnostics and repair. Wiring Diagrams: Detailed and integrated wiring diagrams for all electrical systems. Suspension: Full service and repair procedures for suspension components. Steering: Coverage of steering system maintenance and repair. Cooling System: Detailed instructions for cooling system service and repair. Fuel Injection: Specific diagnostic and repair information for fuel injection systems. Fuel System: Complete coverage of the fuel delivery and management system. Emission System: Information regarding emission control systems and diagnostics. Heater Air Conditioning: Procedures for HVAC system service and repair. Engine Control System: Detailed diagnostics and repair for the engine control module (ECM) and related systems. Chassis Body: Coverage of chassis components and body repairs. Restraint System: Information pertaining to airbags and seatbelt systems. Interior: Procedures related to interior trim and components. Differential Drive: Service and repair for drivetrain components, including differentials. Axle: Coverage of axle assembly maintenance and repair. General Maintenance: Guidance on routine maintenance tasks. Troubleshooting: Comprehensive troubleshooting guides for common and complex issues. Periodic Lubrication: Specific lubrication points and schedules. Procedures Included Repair Procedures: Step-by-step instructions for all repair procedures, based on complete disassembly. Diagnostic Procedures: Detailed diagnostic steps for identifying and resolving faults. Maintenance Procedures: Routine maintenance tasks and schedules. Electrical Troubleshooting: Combined troubleshooting and electrical service procedures with wiring diagrams. Technical Depth Level Of Detail: Complete factory service manual, suitable for both DIY enthusiasts and professional mechanics. Illustrations And Photos: Includes hundreds of photos and illustrations to guide through procedures. Instruction Format: Numbered instructions, detailed substeps, notes, cautions, and warnings. Illustration Assistance: Bold figure numbers for quick matching with instructions; enlarged insets for detailed part examination. 📊 Manual Specifications File Format File Type: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac. Print Quality Printability: Printable without any restriction; allows for printing entire manual or specific pages. Digital Storage: Can be saved to hard drive and burned to CD-ROM. Binding Type Binding Method: Not applicable (digital download) Paper Type Paper Quality: Not applicable (digital download) Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Available Engines 2009-2012: 3.5L V6 Duratec, 3.5L V6 EcoBoost (Turbocharged) Performance 3.5L Duratec Horsepower Approx: 262 hp @ 6250 rpm 3.5L Duratec Torque Approx: 248 lb-ft @ 4500 rpm 3.5L Ecoboost Horsepower Approx: 355 hp @ 5700 rpm 3.5L Ecoboost Torque Approx: 350 lb-ft @ 3500 rpm Fuel System Fuel Delivery System: Electronic Fuel Injection (EFI) Engine Control System Engine Control Module Type: PCM (Powertrain Control Module), specific modules vary by year and engine. 🔧 Transmission Standard Transmission Type Standard: 6-speed SelectShift Automatic Transmission Optional Transmission Type Optional: All-Wheel Drive (AWD) available with both engine options. Features Selectshift Functionality: Driver-selectable manual shifting mode. 📐 Dimensions Exterior Length Approx: 201.8 inches Width Approx: 78.2 inches Height Approx: 68.3 inches Wheelbase Approx: 117.9 inches Interior Seating Capacity: Up to 7 passengers (3 rows) Cargo Cargo Volume Behind 3Rd Row Approx: 20.0 cubic feet Cargo Volume Behind 2Nd Row Approx: 40.0 cubic feet Cargo Volume Behind 1St Row Approx: 83.2 cubic feet Weights Curb Weight Approx: 4,400 - 4,700 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 5-Star (for driver and passenger) NHTSA Side Crash Rating: 5-Star (for front and rear passengers) IIHS Top Safety Pick: Yes (for most model years) Active Features Stability Control: Standard AdvanceTrac with Roll Stability Control Traction Control: Standard Traction Control System (TCS) ABS: Standard Anti-lock Braking System (ABS) Passive Features Airbags: Dual-stage front airbags, front side-impact airbags, Safety Canopy System (side curtain airbags for all three rows). Seatbelts: Front seatbelt pretensioners, rear LATCH (Lower Anchors and Tethers for Children) system. 💡 Technology Features Infotainment Available Infotainment Systems: Ford SYNC (early iterations), optional navigation system, SiriusXM Satellite Radio. Driver Assistance Available Driver Assistance: Rearview camera, rear parking sensors, Blind Spot Information System (BLIS) (optional). Connectivity Connectivity Features: Bluetooth connectivity for hands-free calling and audio...
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Sku: 34201
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Ford Flex 2009-2012 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Flex
Generation:
First Generation (UN171)
Production Years Covered:
2009, 2010, 2011, 2012
Codes
Platform Code:
UN171
👋 Introduction
Market Position
Vehicle Segment:
Full-size crossover SUV
Target Audience For Manual:
DIY owners and professional automotive technicians.
Competitive Analysis
Comparison Points:
Offers a cost-effective alternative to expensive OEM repair manuals, providing professional-level detail.
Key Features
Value Proposition:
Inexpensive way to keep the vehicle working properly through comprehensive, detailed instructions.
Manual Advantage:
Complete official full factory service repair manual, ensuring accuracy and thoroughness.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Delivery Method:
Digital Download
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as comprehensive)
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Complete coverage of engine systems, including disassembly and reassembly.
Transmission Service Repair:
Detailed procedures for transmission maintenance and repair.
Brake System:
Comprehensive brake system diagnostics and repair.
Electrical System:
In-depth coverage of electrical system diagnostics and repair.
Wiring Diagrams:
Detailed and integrated wiring diagrams for all electrical systems.
Suspension:
Full service and repair procedures for suspension components.
Steering:
Coverage of steering system maintenance and repair.
Cooling System:
Detailed instructions for cooling system service and repair.
Fuel Injection:
Specific diagnostic and repair information for fuel injection systems.
Fuel System:
Complete coverage of the fuel delivery and management system.
Emission System:
Information regarding emission control systems and diagnostics.
Heater Air Conditioning:
Procedures for HVAC system service and repair.
Engine Control System:
Detailed diagnostics and repair for the engine control module (ECM) and related systems.
Chassis Body:
Coverage of chassis components and body repairs.
Restraint System:
Information pertaining to airbags and seatbelt systems.
Interior:
Procedures related to interior trim and components.
Differential Drive:
Service and repair for drivetrain components, including differentials.
Axle:
Coverage of axle assembly maintenance and repair.
General Maintenance:
Guidance on routine maintenance tasks.
Troubleshooting:
Comprehensive troubleshooting guides for common and complex issues.
Periodic Lubrication:
Specific lubrication points and schedules.
Procedures Included
Repair Procedures:
Step-by-step instructions for all repair procedures, based on complete disassembly.
Diagnostic Procedures:
Detailed diagnostic steps for identifying and resolving faults.
Maintenance Procedures:
Routine maintenance tasks and schedules.
Electrical Troubleshooting:
Combined troubleshooting and electrical service procedures with wiring diagrams.
Technical Depth
Level Of Detail:
Complete factory service manual, suitable for both DIY enthusiasts and professional mechanics.
Illustrations And Photos:
Includes hundreds of photos and illustrations to guide through procedures.
Instruction Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings.
Illustration Assistance:
Bold figure numbers for quick matching with instructions; enlarged insets for detailed part examination.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Print Quality
Printability:
Printable without any restriction; allows for printing entire manual or specific pages.
Digital Storage:
Can be saved to hard drive and burned to CD-ROM.
Binding Type
Binding Method:
Not applicable (digital download)
Paper Type
Paper Quality:
Not applicable (digital download)
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Available Engines 2009-2012:
3.5L V6 Duratec, 3.5L V6 EcoBoost (Turbocharged)
Performance
3.5L Duratec Horsepower Approx:
262 hp @ 6250 rpm
3.5L Duratec Torque Approx:
248 lb-ft @ 4500 rpm
3.5L Ecoboost Horsepower Approx:
355 hp @ 5700 rpm
3.5L Ecoboost Torque Approx:
350 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery System:
Electronic Fuel Injection (EFI)
Engine Control System
Engine Control Module Type:
PCM (Powertrain Control Module), specific modules vary by year and engine.
🔧 Transmission
Standard
Transmission Type Standard:
6-speed SelectShift Automatic Transmission
Optional
Transmission Type Optional:
All-Wheel Drive (AWD) available with both engine options.
Features
Selectshift Functionality:
Driver-selectable manual shifting mode.
📐 Dimensions
Exterior
Length Approx:
201.8 inches
Width Approx:
78.2 inches
Height Approx:
68.3 inches
Wheelbase Approx:
117.9 inches
Interior
Seating Capacity:
Up to 7 passengers (3 rows)
Cargo
Cargo Volume Behind 3Rd Row Approx:
20.0 cubic feet
Cargo Volume Behind 2Nd Row Approx:
40.0 cubic feet
Cargo Volume Behind 1St Row Approx:
83.2 cubic feet
Weights
Curb Weight Approx:
4,400 - 4,700 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
5-Star (for driver and passenger)
NHTSA Side Crash Rating:
5-Star (for front and rear passengers)
IIHS Top Safety Pick:
Yes (for most model years)
Active Features
Stability Control:
Standard AdvanceTrac with Roll Stability Control
Traction Control:
Standard Traction Control System (TCS)
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Dual-stage front airbags, front side-impact airbags, Safety Canopy System (side curtain airbags for all three rows).
Seatbelts:
Front seatbelt pretensioners, rear LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Available Infotainment Systems:
Ford SYNC (early iterations), optional navigation system, SiriusXM Satellite Radio.
Driver Assistance
Available Driver Assistance:
Rearview camera, rear parking sensors, Blind Spot Information System (BLIS) (optional).
Connectivity
Connectivity Features:
Bluetooth connectivity for hands-free calling and audio streaming (with SYNC).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles or 6 months, using synthetic blend or full synthetic oil (refer to manual for specific recommendations).
Tire Rotation Interval:
Every 5,000 to 7,500 miles
Transmission Fluid Change Interval:
Typically around 60,000 to 100,000 miles, or as indicated by maintenance minder system (refer to manual for specific fluid type).
Fluid Specifications
Engine Oil Type 3.5L Duratec:
SAE 5W-20 (Synthetic Blend or Full Synthetic recommended)
Engine Oil Capacity 3.5L Duratec:
6.5 US quarts (with filter)
Transmission Fluid Type:
MERCON LV Automatic Transmission Fluid (ATF)
Coolant Type:
Ford Premium Engine Coolant (Green) or equivalent G-48 / HOAT coolant
Known Issues
Common Problems Engine:
Carbon buildup in intake ports (especially on direct-injection EcoBoost engines), potential for thermostat issues.
Common Problems Transmission:
Occasional rough shifting, potential for transmission fluid leaks (less common).
Common Problems Suspension:
Worn sway bar links, potential for premature failure of front control arm bushings.
Common Problems Electrical:
Water intrusion into rear liftgate or taillights leading to electrical issues, potential for interior accessory failures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Ford Motor Company
Model Evolution
Introduction Year:
2009
Design Philosophy:
Designed as a distinctive, spacious, and family-oriented three-row crossover with a unique styling.
Production
Assembly Location:
Oakville Assembly Plant, Oakville, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Design Awards:
Often praised for its distinctive styling and spacious interior.
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