Ford FREESTAR 2004-2007 Service Repair Manual 2005 2006
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🏷️ Basic Information Identification Make: Ford Model: Freestar Generation Generation Name: First Generation Generation Years: 2004-2007 Codes Platform Code: Ford V184 / V185 👋 Introduction Market Position Vehicle Segment: Full-size minivan Competitive Analysis Competitors: Chrysler Town & Country, Dodge Grand Caravan, Honda Odyssey, Toyota Sienna, Chevrolet Uplander, Pontiac Montana SV6, Buick Terraza Key Features Manual Advantages: Vehicle-specific, comprehensive A-Z coverage, printable, digital format, factory data 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Page Count Estimated Page Count: Extensive (specific number not provided, but described as complete) Manual Type Type: Service Repair Manual Language Language: English Format Format: CD-Manual (Digital, printable) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine management, diagnostics Transmission Systems: Automatic transmission (4-speed 4F50N), diagnostics, repair, overhaul Drivetrain Systems: Front-wheel drive, rear differential, axle shafts Suspension Systems: Front suspension (MacPherson strut), rear suspension (solid axle with leaf springs), steering linkage, power steering system Brake Systems: Front disc brakes, rear drum brakes, anti-lock braking system (ABS), parking brake Electrical Systems: Battery, charging system, starting system, lighting, instruments and gauges, body electrical, powertrain control module (PCM), anti-theft system HVAC Systems: Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair Body And Interior Systems: Body panels, doors, windows, seats, interior trim, body seals Safety Systems: Airbag system, seat belts Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, tune-ups Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs), circuit testing Repair Procedures: Component removal, installation, adjustment, and replacement for all major systems Wiring Schematics: Comprehensive electrical wiring diagrams for all vehicle systems Technical Depth Depth: Factory High-Detailed, complete step-by-step instructions Information Source: Exact same manual used by dealership technicians 📊 Manual Specifications File Format Digital Format: CD-ROM, PDF (implied by printability) Print Quality Printability: All pages printable, with option to enlarge images Binding Type Binding: Not applicable (digital format) Paper Type Paper Usage: Print only necessary pages, avoiding greasy or torn paper manuals Compatibility Operating Systems: Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac compatible ⚙️ Engine Specifications Primary Engine Engine Type: 3.9L V6 (3907cc) Engine Code: Mopar EBN (though Ford platform, often shared/adapted components) Bore X Stroke: 3.66 x 3.41 inches (93.0 x 86.5 mm) (typical for this family) Compression Ratio: 9.8:1 (typical for this family) Performance Horsepower: 201 hp @ 5500 rpm (approximate for 3.9L V6) Torque: 240 lb-ft @ 3000 rpm (approximate for 3.9L V6) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Management ECU: Powertrain Control Module (PCM) 🔧 Transmission Standard Transmission Type: 4-speed automatic overdrive Transmission Model: 4F50N Features Transmission Features: Electronic control, torque converter lock-up Fluid Type Transmission Fluid: Mercon V 📐 Dimensions Exterior Length: 200.9 inches (5103 mm) Width: 77.1 inches (1958 mm) Height: 69.7 inches (1770 mm) Wheelbase: 120.7 inches (3066 mm) Weights Curb Weight: Approximately 4,400 - 4,600 lbs (2000 - 2100 kg) 🛡️ Safety Features Ratings NHTSA Frontal Crash Driver: 5 Stars (2004 models) NHTSA Frontal Crash Passenger: 5 Stars (2004 models) NHTSA Side Impact Driver: 5 Stars (2004 models) NHTSA Side Impact Rear Passenger: 5 Stars (2004 models) IIHS Roof Strength: Good (2004 models) Active Features Active Safety Features: Anti-lock Braking System (ABS) Passive Features Passive Safety Features: Driver and front passenger airbags, second and third row side curtain airbags (optional/standard depending on trim), LATCH child seat anchor system 💡 Technology Features Infotainment Available Infotainment Options: AM/FM stereo with CD player, optional rear-seat entertainment system, available Sirius Satellite Radio Driver Assistance Available Driver Assistance: Rear parking assist sensors Connectivity Available Connectivity: Power outlets 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (synthetic blend recommended) Air Filter Replacement: Every 15,000 - 30,000 miles or as needed based on driving conditions Spark Plug Replacement: Every 100,000 miles (if original equipment platinum/iridium) Fluid Specifications Engine Oil Type: SAE 5W-20 (API Certified) Engine Oil Capacity: 5.7 Quarts (5.4 Liters) with filter Coolant Type: Ford Premium Engine Coolant (Green) or equivalent Coolant Capacity: Approx. 13.5 Quarts (12.8 Liters) Known Issues Common Problems Transmission: Overheating, torque converter shudder, solenoid issues Common Problems Suspension: Worn ball joints, tie rod ends, strut mounts Common Problems Electrical: Power window motor failures, door lock actuator issues Common Problems Engine: Spark plug blow-out on some earlier models (though 3.9L less prone than earlier 3.8L OHC) Torque Specs Wheel Lug Nut Torque: 100 lb-ft (135 Nm) 📚 Vehicle History Brand Heritage Ford Minivan Lineage: Successor to the Ford Windstar Model Evolution Platform Change: Built on a new platform shared with the Mercury Monterey Design Focus: Emphasis on improved safety, handling, and interior versatility compared to Windstar Production Production Location: Oakville Assembly Plant, Ontario, Canada Production Years Global: 2004-2007 🏆 Awards & Recognition Recognitions Safety Awards: Earned 5-star frontal and side-impact crash test ratings from NHTSA...