🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2006 Codes Chassis Code: First Generation (Fusion) 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: Families, commuters, individuals seeking a reliable and practical sedan. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Malibu, Chrysler Sebring. Key Features Design Philosophy: European-inspired styling and driving dynamics, offering a comfortable and engaging driving experience. Powertrain Options: Available with efficient 4-cylinder and capable V6 engines. Interior Comfort: Spacious cabin with quality materials and ergonomic design. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Delivery Method: Instant Download Printable: Full Printable Zoom Functionality: Zoom IN/OUT Supported Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, troubleshooting, diagnostics, performance tuning, emission controls. Engine Electrical: Ignition system, starting system, charging system, fuel injection system, engine control module (ECM) diagnosis. Transmission Automatic: Service and repair procedures for automatic transmissions, including fluid changes, torque converter service, valve body diagnosis, and complete rebuild instructions. Transmission Manual: Service and repair procedures for manual transmissions, including clutch service, gearbox disassembly, and component replacement. Drivetrain: Front-wheel drive (FWD) axle shafts, CV joints, differential service, rear axle components (if applicable). Brakes: Disc brake systems (front and rear), brake fluid, anti-lock braking system (ABS) components, hydraulic lines, master cylinder, calipers, rotors, pads, parking brake. Suspension: Front suspension (struts, control arms, ball joints, bushings), rear suspension (shocks, springs, control arms), alignment specifications, wheel bearings. Steering: Power steering system (pump, reservoir, lines, rack and pinion), steering column, tie rods, steering linkage. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, oxygen sensors, emission control devices. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel lines, evaporative emission control (EVAP) system. Cooling System: Radiator, coolant hoses, water pump, thermostat, cooling fan, heater core, pressure cap. Electrical System: Wiring diagrams, fuses, relays, lighting system (headlights, taillights, interior lights), battery, horn, power windows, locks, mirrors. HVAC System: Air conditioning (compressor, refrigerant, condenser, evaporator), heating system, climate control unit, blower motor. Body And Interior: Body panel removal and installation, door mechanisms, interior trim, seats, dashboard, sunroof, glass replacement. Chassis Electrical: Body control module (BCM), instrument cluster, trailer wiring, diagnostic connector (OBD-II). Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, battery maintenance. Troubleshooting: Diagnostic charts, symptom-based troubleshooting for common issues, electrical system diagnosis. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation for all covered systems. Diagnostic Testing: Procedures for using diagnostic tools and equipment, interpreting scan tool data, performing electrical tests. Specifications And Tolerances: Torque specifications for fasteners, fluid capacities, alignment angles, engine build clearances, electrical component resistance values. Exploded Views: Detailed exploded views and diagrams to illustrate component relationships and assembly order. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Covers a wide range from basic DIY maintenance to complex mechanical and electrical repairs, suitable for both novice and experienced technicians. 📊 Manual Specifications File Format Format: PDF Quality: High resolution for clear text and diagrams Print Quality Printability: Full printable pages, allowing for physical copies Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code 1: Duratec 2.3L I4 Displacement 1: 2.3 Liters (2295 cc) Horsepower 1: 160 hp @ 6250 rpm Torque 1: 152 lb-ft @ 4400 rpm Fuel System 1: Electronic Fuel Injection (EFI) Fuel Type 1: Unleaded Gasoline Optional Engine Engine Code 2: Duratec 3.0L V6 Displacement 2: 3.0 Liters (2967 cc) Horsepower 2: 221 hp @ 6250 rpm Torque 2: 200 lb-ft @ 4300 rpm Fuel System 2: Electronic Fuel Injection (EFI) Fuel Type 2: Unleaded Gasoline 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (MTX-75) Optional Transmission Type Optional: 6-speed Automatic Transmission (AX4N or similar) Features Transmission Fluid Spec Auto: Mercon V (Check manual for specific fill capacity) Transmission Fluid Spec Manual: DOT 3 Brake Fluid (for clutch hydraulic system), Manual Transmission Fluid (e.g., Mercon GL-4, specific viscosity varies) 📐 Dimensions Exterior Length: 188.2 inches Width: 72.2 inches Height: 57.0 inches Wheelbase: 107.4 inches Weights Curb Weight Approx I4: 3240 lbs Curb Weight Approx V6: 3400 lbs 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (4-star) NHTSA Front Impact Passenger: Good (4-star) NHTSA Side Impact Front Seat: Good (5-star) NHTSA Side Impact Rear Seat: Good (5-star) IIHS Moderate Overlap Frontal: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Passive Features Airbags Front: Standard front driver and passenger airbags Airbags Side: Available front side-impact airbags and full-length side curtain airbags Seatbelts: 3-point height-adjustable front seat belts with pretensioners, 3-point rear seat belts. 💡 Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, optional...