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Ford Fusion Complete Workshop Service Repair Manual 2013 2014

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🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2013-2014 👋 Introduction Market Position Target Audience: DIY mechanics, professional technicians, Ford Fusion owners seeking in-depth repair and maintenance information. Value Proposition: Empowers users to perform repairs and maintenance themselves, saving significant costs on labor and dealership services. Competitive Analysis Competitor Manuals: Offers comprehensive coverage comparable to OEM service manuals, but at a fraction of the cost and with the convenience of digital delivery. Key Features User Friendliness: Step-by-step instructions with clear illustrations and photographs make complex procedures accessible. Scope Of Coverage: Covers all models, engines, trims, and transmission types for the specified years, ensuring broad applicability. Durability: Downloadable format allows for perpetual access and storage on multiple devices. 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: All engine variants including EcoBoost (1.6L, 2.0L, 2.5L) and Hybrid powertrains, diagnosis, troubleshooting, overhaul, cooling, lubrication, fuel delivery, ignition, emission controls, engine mechanical components, engine electrical. Transmission Systems: Automatic transmissions (e.g., 6F35), manual transmissions (where applicable), hybrid transmission components, diagnosis, repair, fluid specifications, internal components. Drivetrain Systems: Front-wheel drive (FWD), all-wheel drive (AWD) systems, drive axles, CV joints, differentials, torque converter (automatic). Suspension Steering Systems: Front and rear suspension components, struts, shocks, control arms, ball joints, bushings, steering rack, power steering system, wheel alignment specifications. Braking Systems: Front and rear disc brakes, ABS (Anti-lock Braking System), ESC (Electronic Stability Control), brake calipers, rotors, pads, hydraulic system, parking brake. Electrical Systems: Battery, charging system, starter motor, lighting systems (headlamps, tail lamps, interior), fuses, relays, wiring diagrams, body control modules (BCM), power distribution. HVAC Systems: Air conditioning (A/C) system, heater core, blower motor, climate control panel, refrigerant, system diagnosis. Body And Chassis: Exterior body panels, doors, hood, trunk, interior trim, structural components, corrosion prevention. Safety Systems: Airbag system, seatbelt pre-tensioners, SRS module, safety restraint system components. Procedures Included General Maintenance: Oil changes, filter replacements, fluid level checks, tire rotation, brake pad replacement, spark plug replacement, belt inspection/replacement. Engine Repair: Engine tune-up, component replacement (e.g., alternator, water pump, starter), timing belt/chain service (if applicable), head gasket replacement, piston and connecting rod service. Transmission Repair: Transmission fluid and filter change, solenoid replacement, seal replacement, transmission rebuild procedures. Suspension Steering Repair: Shock/strut replacement, ball joint replacement, tie rod end replacement, power steering pump/rack replacement, wheel bearing replacement. Brake System Repair: Brake pad and rotor replacement, caliper service, brake line replacement, ABS component diagnosis and replacement, bleeding brake system. Electrical Troubleshooting: Wiring diagram interpretation, diagnostic trouble code (DTC) reading and clearing, sensor testing, actuator testing, component replacement. HVAC System Service: Refrigerant recharge, leak detection, compressor replacement, evaporator/condenser service, blower motor replacement. Body Repair: Door panel removal, interior trim replacement, minor body panel repair, sealant application. Diagnostic Procedures: Step-by-step diagnostic flowcharts, symptom-based troubleshooting, use of diagnostic scan tools. Technical Depth Depth Of Coverage: Comprehensive coverage from basic maintenance to complete component overhaul and diagnostics. Includes detailed specifications, procedures, torque values, and diagrams for all major vehicle systems. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Fully searchable text content for quick access to information. Print Quality: High-resolution images and diagrams suitable for printing. Accessibility: Compatible with all major operating systems (Windows, macOS, Linux) and mobile devices (tablets, smartphones). Software Requirement: Adobe Acrobat Reader (free download available). Print Quality Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options 2013 2014: 2.5L I4 (GDI), 1.6L EcoBoost I4 Turbocharged (GDI), 2.0L EcoBoost I4 Turbocharged (GDI), 2.5L I4 Hybrid (Atkinson cycle). Performance 2.5L I4 (Standard): Approx. 175 hp @ 6000 rpm, 175 lb-ft @ 4500 rpm. 1.6L Ecoboost I4 Turbo: Approx. 178 hp @ 5700 rpm, 184 lb-ft @ 2500 rpm. 2.0L Ecoboost I4 Turbo: Approx. 237 hp @ 5500 rpm, 250 lb-ft @ 3000 rpm. 2.5L Hybrid: Combined system output approx. 188 hp. Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) with Gasoline Direct Injection (GDI) for EcoBoost and standard engines. Electronic throttle control. Fuel Type: Unleaded gasoline (87 octane recommended, higher for EcoBoost variants for optimal performance). Cooling System Coolant Type: Ford Super Premium Engine Coolant (Green) or equivalent meeting Ford Specification WSS-M97B51-A1. 🔧 Transmission Standard Transmission 2.5L: 6-speed automatic transaxle (6F35). Transmission 1.6L Ecoboost: 6-speed manual transmission or 6-speed SelectShift automatic transaxle (6F35). Transmission 2.0L Ecoboost: 6-speed SelectShift automatic transaxle (6F35) with optional AWD. Transmission Hybrid: Electronic continuously variable transmission (eCVT). Features Transmission Fluid Spec: MERCON LV Automatic Transmission Fluid for 6F35; specific hybrid fluid for eCVT. Selectshift: Manual shifting mode allowing driver control over gear selection in automatic transmissions. 📐 Dimensions Exterior Length: Approx. 191.7 inches (4869 mm) Width Without Mirrors: Approx. 72.9 inches (1852 mm) Height: Approx. 58.1 inches (1476 mm) Wheelbase: Approx. 112.2 inches (2850 mm) Weights Curb Weight Range:...
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Ford Fusion Complete Workshop Service Repair Manual 2013 2014
🏷️ Basic Information
Identification
Make:
Ford
Model:
Fusion
Year:
2013-2014
👋 Introduction
Market Position
Target Audience:
DIY mechanics, professional technicians, Ford Fusion owners seeking in-depth repair and maintenance information.
Value Proposition:
Empowers users to perform repairs and maintenance themselves, saving significant costs on labor and dealership services.
Competitive Analysis
Competitor Manuals:
Offers comprehensive coverage comparable to OEM service manuals, but at a fraction of the cost and with the convenience of digital delivery.
Key Features
User Friendliness:
Step-by-step instructions with clear illustrations and photographs make complex procedures accessible.
Scope Of Coverage:
Covers all models, engines, trims, and transmission types for the specified years, ensuring broad applicability.
Durability:
Downloadable format allows for perpetual access and storage on multiple devices.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
All engine variants including EcoBoost (1.6L, 2.0L, 2.5L) and Hybrid powertrains, diagnosis, troubleshooting, overhaul, cooling, lubrication, fuel delivery, ignition, emission controls, engine mechanical components, engine electrical.
Transmission Systems:
Automatic transmissions (e.g., 6F35), manual transmissions (where applicable), hybrid transmission components, diagnosis, repair, fluid specifications, internal components.
Drivetrain Systems:
Front-wheel drive (FWD), all-wheel drive (AWD) systems, drive axles, CV joints, differentials, torque converter (automatic).
Suspension Steering Systems:
Front and rear suspension components, struts, shocks, control arms, ball joints, bushings, steering rack, power steering system, wheel alignment specifications.
Braking Systems:
Front and rear disc brakes, ABS (Anti-lock Braking System), ESC (Electronic Stability Control), brake calipers, rotors, pads, hydraulic system, parking brake.
Electrical Systems:
Battery, charging system, starter motor, lighting systems (headlamps, tail lamps, interior), fuses, relays, wiring diagrams, body control modules (BCM), power distribution.
HVAC Systems:
Air conditioning (A/C) system, heater core, blower motor, climate control panel, refrigerant, system diagnosis.
Body And Chassis:
Exterior body panels, doors, hood, trunk, interior trim, structural components, corrosion prevention.
Safety Systems:
Airbag system, seatbelt pre-tensioners, SRS module, safety restraint system components.
Procedures Included
General Maintenance:
Oil changes, filter replacements, fluid level checks, tire rotation, brake pad replacement, spark plug replacement, belt inspection/replacement.
Engine Repair:
Engine tune-up, component replacement (e.g., alternator, water pump, starter), timing belt/chain service (if applicable), head gasket replacement, piston and connecting rod service.
Transmission Repair:
Transmission fluid and filter change, solenoid replacement, seal replacement, transmission rebuild procedures.
Suspension Steering Repair:
Shock/strut replacement, ball joint replacement, tie rod end replacement, power steering pump/rack replacement, wheel bearing replacement.
Brake System Repair:
Brake pad and rotor replacement, caliper service, brake line replacement, ABS component diagnosis and replacement, bleeding brake system.
Electrical Troubleshooting:
Wiring diagram interpretation, diagnostic trouble code (DTC) reading and clearing, sensor testing, actuator testing, component replacement.
HVAC System Service:
Refrigerant recharge, leak detection, compressor replacement, evaporator/condenser service, blower motor replacement.
Body Repair:
Door panel removal, interior trim replacement, minor body panel repair, sealant application.
Diagnostic Procedures:
Step-by-step diagnostic flowcharts, symptom-based troubleshooting, use of diagnostic scan tools.
Technical Depth
Depth Of Coverage:
Comprehensive coverage from basic maintenance to complete component overhaul and diagnostics. Includes detailed specifications, procedures, torque values, and diagrams for all major vehicle systems.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Fully searchable text content for quick access to information.
Print Quality:
High-resolution images and diagrams suitable for printing.
Accessibility:
Compatible with all major operating systems (Windows, macOS, Linux) and mobile devices (tablets, smartphones).
Software Requirement:
Adobe Acrobat Reader (free download available).
Print Quality
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options 2013 2014:
2.5L I4 (GDI), 1.6L EcoBoost I4 Turbocharged (GDI), 2.0L EcoBoost I4 Turbocharged (GDI), 2.5L I4 Hybrid (Atkinson cycle).
Performance
2.5L I4 (Standard):
Approx. 175 hp @ 6000 rpm, 175 lb-ft @ 4500 rpm.
1.6L Ecoboost I4 Turbo:
Approx. 178 hp @ 5700 rpm, 184 lb-ft @ 2500 rpm.
2.0L Ecoboost I4 Turbo:
Approx. 237 hp @ 5500 rpm, 250 lb-ft @ 3000 rpm.
2.5L Hybrid:
Combined system output approx. 188 hp.
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI) with Gasoline Direct Injection (GDI) for EcoBoost and standard engines. Electronic throttle control.
Fuel Type:
Unleaded gasoline (87 octane recommended, higher for EcoBoost variants for optimal performance).
Cooling System
Coolant Type:
Ford Super Premium Engine Coolant (Green) or equivalent meeting Ford Specification WSS-M97B51-A1.
🔧 Transmission
Standard
Transmission 2.5L:
6-speed automatic transaxle (6F35).
Transmission 1.6L Ecoboost:
6-speed manual transmission or 6-speed SelectShift automatic transaxle (6F35).
Transmission 2.0L Ecoboost:
6-speed SelectShift automatic transaxle (6F35) with optional AWD.
Transmission Hybrid:
Electronic continuously variable transmission (eCVT).
Features
Transmission Fluid Spec:
MERCON LV Automatic Transmission Fluid for 6F35; specific hybrid fluid for eCVT.
Selectshift:
Manual shifting mode allowing driver control over gear selection in automatic transmissions.
📐 Dimensions
Exterior
Length:
Approx. 191.7 inches (4869 mm)
Width Without Mirrors:
Approx. 72.9 inches (1852 mm)
Height:
Approx. 58.1 inches (1476 mm)
Wheelbase:
Approx. 112.2 inches (2850 mm)
Weights
Curb Weight Range:
Approx. 3300 - 3700 lbs (1497 - 1678 kg) depending on engine and configuration.
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Generally rated 5-Star (refer to specific year and configuration for precise ratings).
IIHS Top Safety Pick:
Often recognized as an IIHS Top Safety Pick for its advanced safety features and crashworthiness.
Active Features
Standard Safety:
ABS, traction control, electronic stability control (ESC), anti-whiplash front head restraints, dual front airbags, front side impact airbags, overhead airbags.
Available Safety:
Blind Spot Information System (BLIS), Rear View Camera, Lane Keeping System, Adaptive Cruise Control.
Passive Features
Airbag System:
Advanced frontal airbags, front-seat side-impact airbags, Safety Canopy® side-curtain airbags.
💡 Technology Features
Infotainment
Infotainment System:
Available MyFord Touch infotainment system with an 8-inch touchscreen, voice command, navigation, and dual USB ports. Standard Ford SYNC system with Bluetooth and USB connectivity on lower trims.
Driver Assistance
Adas Features:
Available Adaptive Cruise Control, Blind Spot Information System (BLIS), Lane Keeping Assist, Active Park Assist.
Connectivity
Connectivity Options:
Ford SYNC with AppLink and MyFord Touch allows integration with smartphone applications. Optional SiriusXM satellite radio and navigation system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles (16,000 km) or 12 months, whichever comes first, when using synthetic blend or synthetic oil. Shorter intervals recommended under severe driving conditions.
Tire Rotation:
Every 10,000 miles (16,000 km).
Cabin Air Filter:
Every 20,000 miles (32,000 km) or annually.
Engine Air Filter:
Every 30,000 miles (48,000 km).
Fluid Specifications
Engine Oil Spec:
SAE 5W-20, meeting Ford Specification WSS-M2C945-A or WSS-M2C945-B1 (for EcoBoost engines, check specific manual for exact requirement, may also be 5W-30).
Coolant Capacity:
Approx. 7.7 quarts (7.3 liters) for 2.5L and EcoBoost engines.
Known Issues
Common Complaints:
Potential for transmission issues (e.g., harsh shifting, slipping) in some 6F35 transmissions, coolant leaks from the thermostat housing, and occasional infotainment system glitches (MyFord Touch).
Eco Boost Considerations:
Requires adherence to correct oil specifications to prevent potential turbocharger issues. The 1.6L EcoBoost can be prone to coolant loss issues if not maintained properly.
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, founded in 1903, is a global automotive manufacturer with a long history of innovation and producing a wide range of vehicles from passenger cars to commercial trucks.
Model Evolution
Fusion Introduction:
The Ford Fusion was introduced in 2005 for the 2006 model year as a mid-size sedan. The 2013 model year represented a significant redesign, marking the second generation of the Fusion, which adopted Ford's global 'One Ford' strategy with a common platform and design for international markets.
Production
Manufacturing Locations:
Primarily manufactured at the Flat Rock Assembly Plant in Flat Rock, Michigan, USA.
Platform:
CD391 platform (based on the global CD4 platform).
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently awarded by IIHS and NHTSA for its safety performance.
Model Awards:
Often cited in reviews for its comfortable ride, fuel efficiency (especially hybrid), and advanced technology features for its class.
Powertrain Awards:
EcoBoost engine technology has been recognized for its blend of performance and fuel economy.
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