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2009 Ford Mustang Service And Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Mustang Year: 2009 Codes Platform: S197 Chassis Code: Mustang S197 👋 Introduction Market Position Market Segment: American muscle car, sporty coupe/convertible. Target Audience: Enthusiast owners, DIY mechanics, professional technicians. Competitive Analysis Competitors 2009: Chevrolet Camaro (pre-production for 2010), Dodge Challenger, Nissan 370Z, Hyundai Genesis Coupe. Key Features Manual Value: Provides dealership-level repair and maintenance information, enabling owners to perform complex tasks and accurately diagnose issues. Vehicle Selling Points: Iconic styling, powerful V8 engine options, rear-wheel drive, classic American performance heritage. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Model Variants Covered: All 2009 Ford Mustang variants (including V6, GT, and Shelby variants if applicable) Repair Scope: Specific to model, not generic repair or parts information. Page Count Estimated Page Count: Approximately 2000-3000 pages (typical for a comprehensive dealership service manual) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system. Engine Performance: Fuel system, ignition system, emissions control, air intake, exhaust system, engine control module (ECM) diagnostics. Transmission Manual: Manual transmission (Getrag MT82) – disassembly, assembly, clutch, internal components, service specifications. Transmission Automatic: Automatic transmission (5R55S) – disassembly, assembly, torque converter, valve body, internal components, service specifications. Drivetrain: Driveshaft, rear axle, differential, axle shafts, universal joints, wheel bearings. Suspension: Front suspension (MacPherson strut), rear suspension (solid axle), control arms, springs, shock absorbers/struts, anti-roll bars, bushings. Steering: Power steering system, steering column, steering gear/rack and pinion, tie rod ends, alignment specifications. Brakes: Front and rear disc brakes, ABS system, hydraulic lines, master cylinder, brake calipers, brake pads, rotors, parking brake. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, horn, power windows, power locks, mirrors. Body And Interior: Body panels, doors, hood, trunk, glass, bumpers, seats, dashboard, trim, HVAC system, sound insulation. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system – components, refrigerant, operation, troubleshooting. Restraint Systems: Airbag system, seat belts, SRS module, diagnostic procedures. Diagnostics Troubleshooting: Diagnostic Trouble Codes (DTCs), systematic troubleshooting procedures for all major systems, wiring diagrams. Procedures Included Maintenance: Oil change, filter replacement, fluid checks and changes, spark plug replacement, belt replacement, brake fluid flush, coolant flush. Repair: Engine repair (head gasket, timing chain, etc.), transmission overhaul, brake caliper replacement, suspension component replacement, steering rack replacement, exhaust system repair. Diagnostics: On-Board Diagnostics (OBD-II) system, using scan tools, interpreting sensor data, troubleshooting electrical faults. Adjustment Calibration: Wheel alignment, headlamp aiming, throttle body relearn, idle speed adjustment. Installation Replacement: Component replacement for all major systems (e.g., alternator, starter, water pump, fuel pump, radiators, clutches, brake rotors). Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Detail Level: Detailed step-by-step instructions, torque specifications, special tool requirements, diagnostic charts, schematics. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Searchable text for quick information retrieval. Print Quality: High-resolution, suitable for printing individual sections or the entire manual. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine V6 Engine: 4.0L SOHC V6 (3V) V6 Horsepower: 210 hp @ 5300 rpm V6 Torque: 252 lb-ft @ 3500 rpm V8 Engine Gt: 4.6L SOHC V8 (3V) V8 Gt Horsepower: 300 hp @ 5750 rpm V8 Gt Torque: 320 lb-ft @ 4500 rpm V8 Engine Shelby Gt500: 5.4L Supercharged DOHC V8 V8 Shelby Gt500 Horsepower: 500 hp @ 6000 rpm V8 Shelby Gt500 Torque: 480 lb-ft @ 4500 rpm Performance Induction System: Naturally Aspirated (V6, GT) / Supercharged (Shelby GT500) Bore X Stroke V6: 3.54 in x 3.25 in (90.0 mm x 82.4 mm) Bore X Stroke V8 Gt: 3.55 in x 3.54 in (90.2 mm x 90.0 mm) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: 87 Octane (V6, GT), 91 Octane Premium Unleaded (Shelby GT500) 🔧 Transmission Standard Standard Transmission: 5-speed Manual (BorgWarner T-5 for V6/GT, Getrag MT82 for later models, refer to manual for exact fitment) Optional Optional Transmission: 5-speed Automatic (5R55S) Features Rear Axle Ratio: Varied by model and transmission (e.g., 3.31, 3.55, 3.73) Transmission Fluid V6 Auto: Mercon V (refer to manual for specific Mercon type) Transmission Fluid Manual: ATF or Manual Transmission Fluid (check specific manual chapter) 📐 Dimensions Exterior Wheelbase: 107.1 inches (2720 mm) Length: 188.1 inches (4778 mm) Width: 73.9 inches (1877 mm) Height: 55.0 inches (1397 mm) Weights Curb Weight: Approx. 3,400 - 3,800 lbs (depending on engine and trim) Gross Vehicle Weight Rating Gvwr: Approx. 4,600 lbs Cargo Trunk Volume: 13.1 cu ft (Coupe), 9.6 cu ft (Convertible) Wheels Tires Wheelbase Bolt Pattern: 5 x 4.5 inches (5x114.3 mm) Standard Tire Size Gt: P235/50R18 Optional Tire Size Gt: P245/45R19 🛡️ Safety Features Ratings NHTSA...
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2009 Ford Mustang Service And Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Mustang
Year:
2009
Codes
Platform:
S197
Chassis Code:
Mustang S197
👋 Introduction
Market Position
Market Segment:
American muscle car, sporty coupe/convertible.
Target Audience:
Enthusiast owners, DIY mechanics, professional technicians.
Competitive Analysis
Competitors 2009:
Chevrolet Camaro (pre-production for 2010), Dodge Challenger, Nissan 370Z, Hyundai Genesis Coupe.
Key Features
Manual Value:
Provides dealership-level repair and maintenance information, enabling owners to perform complex tasks and accurately diagnose issues.
Vehicle Selling Points:
Iconic styling, powerful V8 engine options, rear-wheel drive, classic American performance heritage.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Model Variants Covered:
All 2009 Ford Mustang variants (including V6, GT, and Shelby variants if applicable)
Repair Scope:
Specific to model, not generic repair or parts information.
Page Count
Estimated Page Count:
Approximately 2000-3000 pages (typical for a comprehensive dealership service manual)
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system.
Engine Performance:
Fuel system, ignition system, emissions control, air intake, exhaust system, engine control module (ECM) diagnostics.
Transmission Manual:
Manual transmission (Getrag MT82) – disassembly, assembly, clutch, internal components, service specifications.
Transmission Automatic:
Automatic transmission (5R55S) – disassembly, assembly, torque converter, valve body, internal components, service specifications.
Drivetrain:
Driveshaft, rear axle, differential, axle shafts, universal joints, wheel bearings.
Suspension:
Front suspension (MacPherson strut), rear suspension (solid axle), control arms, springs, shock absorbers/struts, anti-roll bars, bushings.
Steering:
Power steering system, steering column, steering gear/rack and pinion, tie rod ends, alignment specifications.
Brakes:
Front and rear disc brakes, ABS system, hydraulic lines, master cylinder, brake calipers, brake pads, rotors, parking brake.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, horn, power windows, power locks, mirrors.
Body And Interior:
Body panels, doors, hood, trunk, glass, bumpers, seats, dashboard, trim, HVAC system, sound insulation.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system – components, refrigerant, operation, troubleshooting.
Restraint Systems:
Airbag system, seat belts, SRS module, diagnostic procedures.
Diagnostics Troubleshooting:
Diagnostic Trouble Codes (DTCs), systematic troubleshooting procedures for all major systems, wiring diagrams.
Procedures Included
Maintenance:
Oil change, filter replacement, fluid checks and changes, spark plug replacement, belt replacement, brake fluid flush, coolant flush.
Repair:
Engine repair (head gasket, timing chain, etc.), transmission overhaul, brake caliper replacement, suspension component replacement, steering rack replacement, exhaust system repair.
Diagnostics:
On-Board Diagnostics (OBD-II) system, using scan tools, interpreting sensor data, troubleshooting electrical faults.
Adjustment Calibration:
Wheel alignment, headlamp aiming, throttle body relearn, idle speed adjustment.
Installation Replacement:
Component replacement for all major systems (e.g., alternator, starter, water pump, fuel pump, radiators, clutches, brake rotors).
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds.
Detail Level:
Detailed step-by-step instructions, torque specifications, special tool requirements, diagnostic charts, schematics.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Searchable text for quick information retrieval.
Print Quality:
High-resolution, suitable for printing individual sections or the entire manual.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
V6 Engine:
4.0L SOHC V6 (3V)
V6 Horsepower:
210 hp @ 5300 rpm
V6 Torque:
252 lb-ft @ 3500 rpm
V8 Engine Gt:
4.6L SOHC V8 (3V)
V8 Gt Horsepower:
300 hp @ 5750 rpm
V8 Gt Torque:
320 lb-ft @ 4500 rpm
V8 Engine Shelby Gt500:
5.4L Supercharged DOHC V8
V8 Shelby Gt500 Horsepower:
500 hp @ 6000 rpm
V8 Shelby Gt500 Torque:
480 lb-ft @ 4500 rpm
Performance
Induction System:
Naturally Aspirated (V6, GT) / Supercharged (Shelby GT500)
Bore X Stroke V6:
3.54 in x 3.25 in (90.0 mm x 82.4 mm)
Bore X Stroke V8 Gt:
3.55 in x 3.54 in (90.2 mm x 90.0 mm)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane (V6, GT), 91 Octane Premium Unleaded (Shelby GT500)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (BorgWarner T-5 for V6/GT, Getrag MT82 for later models, refer to manual for exact fitment)
Optional
Optional Transmission:
5-speed Automatic (5R55S)
Features
Rear Axle Ratio:
Varied by model and transmission (e.g., 3.31, 3.55, 3.73)
Transmission Fluid V6 Auto:
Mercon V (refer to manual for specific Mercon type)
Transmission Fluid Manual:
ATF or Manual Transmission Fluid (check specific manual chapter)
📐 Dimensions
Exterior
Wheelbase:
107.1 inches (2720 mm)
Length:
188.1 inches (4778 mm)
Width:
73.9 inches (1877 mm)
Height:
55.0 inches (1397 mm)
Weights
Curb Weight:
Approx. 3,400 - 3,800 lbs (depending on engine and trim)
Gross Vehicle Weight Rating Gvwr:
Approx. 4,600 lbs
Cargo
Trunk Volume:
13.1 cu ft (Coupe), 9.6 cu ft (Convertible)
Wheels Tires
Wheelbase Bolt Pattern:
5 x 4.5 inches (5x114.3 mm)
Standard Tire Size Gt:
P235/50R18
Optional Tire Size Gt:
P245/45R19
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star (driver), 4-Star (passenger) - (Based on 2005-2009 S197 platform general ratings)
IIHS Front Crash Test:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability Control:
Standard Electronic Stability Control (ESC) - AdvanceTrac
Passive Features
Airbags:
Dual front airbags, front side-impact airbags
Seat Belts:
3-point front seat belts with pretensioners, rear seat belts
💡 Technology Features
Infotainment
Audio System:
Shaker 500/1000 audio systems with CD player, SiriusXM Satellite Radio compatibility, auxiliary input jack.
Navigation:
Optional DVD-based navigation system.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Bluetooth:
Optional Ford Sync voice-activated communications and entertainment system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months, depending on driving conditions and oil type used (consult manual for specific recommendation).
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 - 20,000 miles or annually.
Spark Plug Replacement V6:
Approx. 100,000 miles (refer to manual for specific type and gap)
Spark Plug Replacement V8 Gt:
Approx. 100,000 miles (refer to manual for specific type and gap)
Coolant Flush:
Every 30,000 - 50,000 miles or 2-3 years.
Brake Fluid Flush:
Every 2-3 years or as recommended.
Fluid Specifications
Engine Oil V6 Gt:
SAE 5W-20 (API SN, ILSAC GF-5 certified)
Engine Oil Shelby Gt500:
SAE 5W-50 Synthetic (refer to manual for specific specification)
Coolant:
Ford Premium Engine Coolant (Green) or equivalent OAT/HOAT coolant
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Issues V6:
Minor oil leaks, occasional transmission issues (refer to specific TSBs in manual).
Common Issues Gt:
Some reports of clutch chatter/grinding in manual transmissions, potential for cam phaser noise on higher mileage engines.
Common Issues Shelby Gt500:
Supercharger belt issues, occasional clutch wear on high-performance applications.
Body Interior Common:
Water leaks around windows/seals, interior trim creaks.
📚 Vehicle History
Brand Heritage
Ford Brand:
American automaker with a long history of innovation and popular vehicles, founded by Henry Ford.
Model Evolution
Mustang Heritage:
Iconic 'pony car' introduced in 1964, known for its sporty design and performance.
S197 Generation:
Second generation of the S197 platform (2005-2009), marked a return to classic Mustang styling cues.
2009 Updates:
Minor styling tweaks, potential powertrain refinements compared to earlier S197 models.
Production
Production Location:
Flat Rock, Michigan, USA
Production Years S197:
2005-2009
🏆 Awards & Recognition
Recognitions
Model Awards:
The S197 Mustang generation received numerous accolades for its styling and performance, including 'Most Beautiful Sports Car' by AutoWeek.
Ratings
Fuel Economy Est Mpg V6:
City: 17-18 MPG, Highway: 25-26 MPG (manual transmission)
Fuel Economy Est Mpg Gt:
City: 15-16 MPG, Highway: 22-24 MPG (manual transmission)
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