Ford Taurus Complete Workshop Service Repair Manual 2003
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🏷️ Basic Information Identification Make: Ford Model: Taurus Year: 2003 Codes Platform: FN3 👋 Introduction Market Position Description: The Ford Taurus was a staple in the American mid-size sedan market for decades, known for its spacious interior, comfortable ride, and accessible pricing. The 2003 model represented a mature iteration of the popular platform. Competitive Analysis Competitors: Chevrolet Impala, Pontiac Grand Prix, Toyota Camry, Honda Accord, Nissan Altima. Key Features Vehicle Features: Spacious interior, comfortable ride, available V6 power, often equipped with advanced safety features for its era. Manual Value Proposition Benefit To Owner: Empowers owners to perform a wide range of maintenance and repair tasks, saving time and money, and ensuring proper vehicle upkeep. Manual Scope Coverage Statement: This manual is the definitive resource for anyone needing to service or repair a 2003 Ford Taurus, providing detailed, step-by-step instructions. 📋 Manual Details Coverage Areas Description: This comprehensive workshop service repair manual covers all aspects of repair and maintenance for the 2003 Ford Taurus. It is designed for professional technicians and serious DIY enthusiasts. Page Count Estimated Pages: 2000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: 3.0L Vulcan V6 (OHV), 3.0L Duratec V6 (DOHC) Transmission: AX4N/AX4S Automatic Transmission Brakes: Front Disc, Rear Disc (ABS and Non-ABS variations) Suspension: Front Independent McPherson Strut, Rear Independent Multi-link Steering: Power Rack and Pinion Electrical System: Battery, Charging System, Ignition System, Lighting, Fuses, Relays, Powertrain Control Module (PCM), Body Control Module (BCM), Instrument Cluster, Audio System, Climate Control Electronics Body And Chassis: Frame, Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Interior Trim HVAC: Air Conditioning, Heater Core, Blower Motor, Controls, Refrigerant System Fuel System: Fuel Pump, Fuel Filter, Fuel Injectors, Fuel Lines, Evaporative Emission Control (EVAP) System Exhaust System: Exhaust Manifolds, Catalytic Converter, Muffler, Pipes Cooling System: Radiator, Water Pump, Thermostat, Hoses, Cooling Fan Procedures Included General Maintenance: Oil and Filter Changes, Air Filter Replacement, Spark Plug Replacement, Fluid Checks and Replenishment, Tire Rotation, Brake Pad Replacement Engine Repair: Engine Assembly/Disassembly, Cylinder Head Service, Piston and Connecting Rod Installation, Crankshaft Service, Timing Component Replacement Transmission Repair: Transmission Fluid and Filter Change, Torque Converter Replacement, Valve Body Service, Gear Set Repair, Seal Replacements Brake System Repair: Brake Pad and Rotor Replacement, Caliper Service, Brake Line Flushes, ABS System Diagnostics and Repair Suspension And Steering Repair: Strut and Shock Absorber Replacement, Ball Joint and Tie Rod End Replacement, Wheel Bearing Replacement, Power Steering Pump and Steering Rack Service Electrical Diagnostics: Troubleshooting Electrical Faults, Wiring Diagrams, Component Testing, PCM/BCM Programming and Diagnostics HVAC System Repair: Refrigerant System Servicing, Compressor Replacement, Evaporator and Heater Core Replacement, Blower Motor and Resistor Replacement Bodywork And Interior: Panel Replacement, Door Mechanism Repair, Glass Replacement, Interior Trim Installation and Repair Troubleshooting Guides: Diagnostic Trouble Codes (DTCs), Symptoms-based Troubleshooting Charts Technical Depth Level: Comprehensive (from basic maintenance to full engine/transmission rebuilds) Diagnostics: Advanced diagnostic procedures, including PCM data stream interpretation and component-level testing. Wiring Diagrams: Detailed electrical schematics for all major systems. Specifications And Tolerances: Precise torque values, clearances, and material specifications for all components. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear illustrations and diagrams. Print Quality Printability: Printable pages for easy reference in a workshop environment. Binding Type Binding: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Downloadable PDF) ⚙️ Engine Specifications Primary Engine Engine 1 Variant: 3.0L Vulcan V6 (OHV) Engine 1 Displacement: 182 cu in (2986 cc) Engine 1 Configuration: Overhead Valve (OHV), 2 valves per cylinder Engine 1 Horsepower: 152 hp @ 5000 rpm Engine 1 Torque: 179 lb-ft @ 3750 rpm Secondary Engine Engine 2 Variant: 3.0L Duratec V6 (DOHC) Engine 2 Displacement: 183 cu in (2967 cc) Engine 2 Configuration: Double Overhead Camshaft (DOHC), 4 valves per cylinder Engine 2 Horsepower: 200 hp @ 6000 rpm Engine 2 Torque: 200 lb-ft @ 4700 rpm Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPFI) Fuel Type: Unleaded gasoline Ignition System Ignition Type: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) for Duratec, Coil pack for Vulcan 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (AX4N/AX4S) Optional Optional Transmission: None for 2003 model year Features Transmission Fluid Type: Mercon V Transmission Fluid Capacity: Approx. 10.2 quarts (9.7 liters) (Dry fill) 📐 Dimensions Exterior Wheelbase: 112.9 inches (2868 mm) Length: 199.7 inches (5072 mm) Width: 73.1 inches (1857 mm) Height: 55.7 inches (1415 mm) Weights Curb Weight Min: 3485 lbs (1581 kg) Curb Weight Max: 3669 lbs (1664 kg) Gross Vehicle Weight Rating Gvwr: 4620 lbs (2095 kg) for 3.0L Vulcan / 4780 lbs (2168 kg) for 3.0L Duratec Cargo Trunk Volume: 16.0 cu ft (453 liters) 🛡️ Safety Features Ratings NHTSA Front Driver Impact: ★★★★☆ NHTSA Front Passenger Impact: ★★★★☆ IIHS Frontal Offset: Good Active Features ABS: Standard (4-wheel Anti-lock Braking System) Traction Control: Optional...
The Ford Taurus was a staple in the American mid-size sedan market for decades, known for its spacious interior, comfortable ride, and accessible pricing. The 2003 model represented a mature iteration of the popular platform.
Competitive Analysis
Competitors:
Chevrolet Impala, Pontiac Grand Prix, Toyota Camry, Honda Accord, Nissan Altima.
Key Features
Vehicle Features:
Spacious interior, comfortable ride, available V6 power, often equipped with advanced safety features for its era.
Manual Value Proposition
Benefit To Owner:
Empowers owners to perform a wide range of maintenance and repair tasks, saving time and money, and ensuring proper vehicle upkeep.
Manual Scope
Coverage Statement:
This manual is the definitive resource for anyone needing to service or repair a 2003 Ford Taurus, providing detailed, step-by-step instructions.
📋 Manual Details
Coverage Areas
Description:
This comprehensive workshop service repair manual covers all aspects of repair and maintenance for the 2003 Ford Taurus. It is designed for professional technicians and serious DIY enthusiasts.
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
3.0L Vulcan V6 (OHV), 3.0L Duratec V6 (DOHC)
Transmission:
AX4N/AX4S Automatic Transmission
Brakes:
Front Disc, Rear Disc (ABS and Non-ABS variations)
Suspension:
Front Independent McPherson Strut, Rear Independent Multi-link
Steering:
Power Rack and Pinion
Electrical System:
Battery, Charging System, Ignition System, Lighting, Fuses, Relays, Powertrain Control Module (PCM), Body Control Module (BCM), Instrument Cluster, Audio System, Climate Control Electronics
Body And Chassis:
Frame, Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Interior Trim
HVAC:
Air Conditioning, Heater Core, Blower Motor, Controls, Refrigerant System
Fuel System:
Fuel Pump, Fuel Filter, Fuel Injectors, Fuel Lines, Evaporative Emission Control (EVAP) System
Comprehensive (from basic maintenance to full engine/transmission rebuilds)
Diagnostics:
Advanced diagnostic procedures, including PCM data stream interpretation and component-level testing.
Wiring Diagrams:
Detailed electrical schematics for all major systems.
Specifications And Tolerances:
Precise torque values, clearances, and material specifications for all components.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear illustrations and diagrams.
Print Quality
Printability:
Printable pages for easy reference in a workshop environment.
Binding Type
Binding:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Downloadable PDF)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
3.0L Vulcan V6 (OHV)
Engine 1 Displacement:
182 cu in (2986 cc)
Engine 1 Configuration:
Overhead Valve (OHV), 2 valves per cylinder
Engine 1 Horsepower:
152 hp @ 5000 rpm
Engine 1 Torque:
179 lb-ft @ 3750 rpm
Secondary Engine
Engine 2 Variant:
3.0L Duratec V6 (DOHC)
Engine 2 Displacement:
183 cu in (2967 cc)
Engine 2 Configuration:
Double Overhead Camshaft (DOHC), 4 valves per cylinder
Engine 2 Horsepower:
200 hp @ 6000 rpm
Engine 2 Torque:
200 lb-ft @ 4700 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPFI)
Fuel Type:
Unleaded gasoline
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) for Duratec, Coil pack for Vulcan
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic (AX4N/AX4S)
Optional
Optional Transmission:
None for 2003 model year
Features
Transmission Fluid Type:
Mercon V
Transmission Fluid Capacity:
Approx. 10.2 quarts (9.7 liters) (Dry fill)
📐 Dimensions
Exterior
Wheelbase:
112.9 inches (2868 mm)
Length:
199.7 inches (5072 mm)
Width:
73.1 inches (1857 mm)
Height:
55.7 inches (1415 mm)
Weights
Curb Weight Min:
3485 lbs (1581 kg)
Curb Weight Max:
3669 lbs (1664 kg)
Gross Vehicle Weight Rating Gvwr:
4620 lbs (2095 kg) for 3.0L Vulcan / 4780 lbs (2168 kg) for 3.0L Duratec
Cargo
Trunk Volume:
16.0 cu ft (453 liters)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
★★★★☆
NHTSA Front Passenger Impact:
★★★★☆
IIHS Frontal Offset:
Good
Active Features
ABS:
Standard (4-wheel Anti-lock Braking System)
Traction Control:
Optional (Traction Assist System - TAS)
Passive Features
Airbags:
Frontal airbags for driver and passenger, optional side airbags.
Seatbelts:
Three-point seatbelts with pretensioners in front.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, optional premium sound system, optional in-dash 6-disc CD changer.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Power Windows Locks:
Standard on most trims, power adjustable mirrors, optional power driver's seat.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions).
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Vulcan V6: Platinum plugs, 100,000 miles (160,000 km). Duratec V6: Platinum/Iridium plugs, 100,000 miles (160,000 km).
Transmission Fluid Filter Change:
Every 60,000 miles (96,000 km) or 48 months.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (API SG or higher certified) for both engines.
Engine Oil Capacity:
3.0L Vulcan V6: 4.5 quarts (4.3 liters) with filter. 3.0L Duratec V6: 4.5 quarts (4.3 liters) with filter.
Coolant Type:
Ford Premium Engine Coolant (Gold Color) or equivalent ethylene glycol based with de-ionized water (50/50 mix).
Brake Fluid Type:
DOT 3.
Known Issues
Common Issues Vulcan V6:
Intake manifold gasket leaks, occasional head gasket leaks (though less common than earlier models), valve cover gasket leaks.
Common Issues Duratec V6:
Timing chain tensioner and guide wear (can lead to rattling noise), occasional coolant leaks from hoses or thermostat housing, front engine seal leaks.
Common Issues Transmission:
AX4N/AX4S transmission can be prone to solenoid failure or hard shifting if not properly maintained. Leaks from seals or gaskets.
Common Issues Electrical:
Window regulator failures, power lock actuator issues, intermittent HVAC blower motor problems, PCM module failure in some cases.
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, founded by Henry Ford in 1903, is one of the oldest and most influential automotive manufacturers globally.
Model Evolution
Taurus Generations:
The 2003 model is part of the fourth generation (2000-2007) of the Ford Taurus, which saw significant design updates and platform refinements.
Production
Manufacturing Location:
Chicago, Illinois, USA (and other North American plants).
Production Years For Generation:
2000-2007
🏆 Awards & Recognition
Recognitions
Jd Power Dependability:
The Taurus generally received average to above-average ratings in JD Power dependability studies during its lifecycle, depending on the year and specific powertrain.