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Ford Taurus Complete Workshop Service Repair Manual 2012

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🏷️ Basic Information Identification Make: Ford Model: Taurus Year: 2012 Codes Platform: Ford D3 👋 Introduction Market Position Segment: Full-size sedan Target Audience: Owner-operators, independent repair shops, DIY enthusiasts. Competitive Analysis Key Competitors: Chevrolet Impala, Dodge Charger, Toyota Avalon, Chrysler 300. Key Features Vehicle Design: Bold styling, spacious interior, comfortable ride. Powertrain: Powerful V6 engine options, available All-Wheel Drive. Key Features Manual Completeness: Comprehensive coverage for all major systems and components. Usability: Organized logically with clear instructions and diagrams, facilitating efficient repairs. 📋 Manual Details Coverage Areas Coverage: All U.S. and Canadian market models Page Count Estimated Pages: Approximately 3500+ Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, cylinder heads, block, pistons, crankshaft, camshaft, timing components, lubrication system. Engine Performance: Fuel delivery, ignition system, emission controls, cooling system, turbocharging (if applicable), ECU diagnostics. Transmission Mechanical: Automatic transmission (6F50/6F55) overhaul, disassembly, assembly, torque converter, valve body, planetary gear sets, clutch packs. Transmission Electronic: Transmission Control Module (TCM) diagnostics, shift solenoid operation, sensor inputs and outputs. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, drive shafts, CV joints, differentials, wheel bearings. Brakes: Hydraulic brake system, ABS, ESC, brake calipers, rotors, pads, brake lines, master cylinder, parking brake. Suspension: Front and rear suspension components, struts, shocks, springs, control arms, ball joints, bushings, steering linkage. Steering: Power steering system (hydraulic or electric), steering column, steering rack, tie rods, wheel alignment specifications. Electrical System: Battery, charging system, starter, lighting system, body control modules (BCM), fuse and relay locations, wiring diagrams. HVAC: Heating, ventilation, and air conditioning (HVAC) system, compressor, condenser, evaporator, refrigerant charging, climate control module. Body And Interior: Body panel removal and installation, doors, hood, trunk, interior trim, seats, airbags, safety restraint systems. Infotainment And Navigation: SYNC system, audio system, navigation system, display unit, connectivity modules. Procedures Included Routine Maintenance: Oil changes, filter replacements, tire rotations, fluid checks and top-offs, spark plug replacement. Diagnostic Troubleshooting: Step-by-step diagnostic procedures for various systems, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs). Component Replacement: Detailed instructions for replacing major and minor components across all vehicle systems. Rebuild Procedures: Comprehensive guides for engine and transmission rebuilds, including necessary tolerances and specifications. Alignment And Balancing: Wheel alignment specifications and procedures, tire balancing. Wiring Diagrams: Complete, detailed electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission overhaul, including advanced electrical diagnostics and component replacement. 📊 Manual Specifications File Format Format: PDF Searchability: Fully searchable text for quick access to information. Printability: Printable pages for physical reference. Print Quality Quality: High-resolution images, diagrams, and text for clear readability. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 3.5L V6 Duratec (3936cc) Engine Type: Naturally Aspirated V6 Bore X Stroke: 92.5 mm x 99.7 mm Compression Ratio: 10.3:1 Horsepower: 263 hp @ 6250 rpm Torque: 249 lb-ft @ 4500 rpm Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Ignition System: Distributorless Ignition System (DIS) with coil-on-plug. Performance Engine Code Performance: 3.7L V6 Cyclone (3721cc) - Optional Horsepower Performance: 305 hp @ 6500 rpm Torque Performance: 279 lb-ft @ 4000 rpm Fuel System Fuel Capacity: 18.5 gallons 🔧 Transmission Standard Transmission Type: 6-speed Automatic (6F50) Drive Type: Front-Wheel Drive (FWD) Optional Transmission Type AWD: 6-speed Automatic (6F55) Drive Type AWD: All-Wheel Drive (AWD) Features Transmission Fluid Spec: MERCON LV (e.g., Motorcraft XT-6-QSP) Transmission Fluid Capacity: Approximately 9.2 quarts (9.0 liters) for 6F50/6F55 📐 Dimensions Exterior Length: 202.0 inches Width: 77.9 inches Height: 61.0 inches Wheelbase: 112.9 inches Track Width Front: 64.5 inches Track Width Rear: 64.2 inches Interior Passenger Volume: 107.1 cubic feet Front Headroom: 38.7 inches Rear Headroom: 38.4 inches Front Legroom: 44.1 inches Rear Legroom: 40.0 inches Cargo Cargo Volume Trunk: 19.0 cubic feet Weights Curb Weight FWD: 3,900 - 4,100 lbs (approx.) Curb Weight AWD: 4,100 - 4,300 lbs (approx.) Gross Vehicle Weight Rating: 5,380 lbs (approx.) Wheels And Tires Standard Wheel Size: 17 inches Optional Wheel Size: 18, 19, or 20 inches Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Standard Tire Size: P245/55R17 🛡️ Safety Features Ratings NHTSA Overall Rating: 5 Stars (for 2012 models) IIHS Top Safety Pick: Yes (for 2012 models) Active Features Electronic Stability Control: Standard (AdvanceTrac with Electronic Stability Control) Traction Control: Standard Anti Lock Brakes: Standard (4-wheel disc ABS) Tire Pressure Monitoring: Standard Passive Features Airbags Front: Dual-stage front airbags Airbags Side: Front seat-mounted side airbags Airbags Curtain: Full-length side curtain airbags Seat Belts: Front pretensioner, load-limiting and adjustable head restraints; Rear 3-point belts with LATCH system. Child Safety Anchors: LATCH (Lower Anchors and Tethers for CHildren) system 💡 Technology Features Infotainment Infotainment System: Ford SYNC voice-activated communications and entertainment system. Audio Options:...
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Ford Taurus Complete Workshop Service Repair Manual 2012
🏷️ Basic Information
Identification
Make:
Ford
Model:
Taurus
Year:
2012
Codes
Platform:
Ford D3
👋 Introduction
Market Position
Segment:
Full-size sedan
Target Audience:
Owner-operators, independent repair shops, DIY enthusiasts.
Competitive Analysis
Key Competitors:
Chevrolet Impala, Dodge Charger, Toyota Avalon, Chrysler 300.
Key Features Vehicle
Design:
Bold styling, spacious interior, comfortable ride.
Powertrain:
Powerful V6 engine options, available All-Wheel Drive.
Key Features Manual
Completeness:
Comprehensive coverage for all major systems and components.
Usability:
Organized logically with clear instructions and diagrams, facilitating efficient repairs.
📋 Manual Details
Coverage Areas
Coverage:
All U.S. and Canadian market models
Page Count
Estimated Pages:
Approximately 3500+
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, cylinder heads, block, pistons, crankshaft, camshaft, timing components, lubrication system.
Engine Performance:
Fuel delivery, ignition system, emission controls, cooling system, turbocharging (if applicable), ECU diagnostics.
Transmission Mechanical:
Automatic transmission (6F50/6F55) overhaul, disassembly, assembly, torque converter, valve body, planetary gear sets, clutch packs.
Transmission Electronic:
Transmission Control Module (TCM) diagnostics, shift solenoid operation, sensor inputs and outputs.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, drive shafts, CV joints, differentials, wheel bearings.
Brakes:
Hydraulic brake system, ABS, ESC, brake calipers, rotors, pads, brake lines, master cylinder, parking brake.
Suspension:
Front and rear suspension components, struts, shocks, springs, control arms, ball joints, bushings, steering linkage.
Steering:
Power steering system (hydraulic or electric), steering column, steering rack, tie rods, wheel alignment specifications.
Electrical System:
Battery, charging system, starter, lighting system, body control modules (BCM), fuse and relay locations, wiring diagrams.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, compressor, condenser, evaporator, refrigerant charging, climate control module.
Body And Interior:
Body panel removal and installation, doors, hood, trunk, interior trim, seats, airbags, safety restraint systems.
Infotainment And Navigation:
SYNC system, audio system, navigation system, display unit, connectivity modules.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, tire rotations, fluid checks and top-offs, spark plug replacement.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for various systems, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs).
Component Replacement:
Detailed instructions for replacing major and minor components across all vehicle systems.
Rebuild Procedures:
Comprehensive guides for engine and transmission rebuilds, including necessary tolerances and specifications.
Alignment And Balancing:
Wheel alignment specifications and procedures, tire balancing.
Wiring Diagrams:
Complete, detailed electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission overhaul, including advanced electrical diagnostics and component replacement.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Fully searchable text for quick access to information.
Printability:
Printable pages for physical reference.
Print Quality
Quality:
High-resolution images, diagrams, and text for clear readability.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
3.5L V6 Duratec (3936cc)
Engine Type:
Naturally Aspirated V6
Bore X Stroke:
92.5 mm x 99.7 mm
Compression Ratio:
10.3:1
Horsepower:
263 hp @ 6250 rpm
Torque:
249 lb-ft @ 4500 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug.
Performance
Engine Code Performance:
3.7L V6 Cyclone (3721cc) - Optional
Horsepower Performance:
305 hp @ 6500 rpm
Torque Performance:
279 lb-ft @ 4000 rpm
Fuel System
Fuel Capacity:
18.5 gallons
🔧 Transmission
Standard
Transmission Type:
6-speed Automatic (6F50)
Drive Type:
Front-Wheel Drive (FWD)
Optional
Transmission Type AWD:
6-speed Automatic (6F55)
Drive Type AWD:
All-Wheel Drive (AWD)
Features
Transmission Fluid Spec:
MERCON LV (e.g., Motorcraft XT-6-QSP)
Transmission Fluid Capacity:
Approximately 9.2 quarts (9.0 liters) for 6F50/6F55
📐 Dimensions
Exterior
Length:
202.0 inches
Width:
77.9 inches
Height:
61.0 inches
Wheelbase:
112.9 inches
Track Width Front:
64.5 inches
Track Width Rear:
64.2 inches
Interior
Passenger Volume:
107.1 cubic feet
Front Headroom:
38.7 inches
Rear Headroom:
38.4 inches
Front Legroom:
44.1 inches
Rear Legroom:
40.0 inches
Cargo
Cargo Volume Trunk:
19.0 cubic feet
Weights
Curb Weight FWD:
3,900 - 4,100 lbs (approx.)
Curb Weight AWD:
4,100 - 4,300 lbs (approx.)
Gross Vehicle Weight Rating:
5,380 lbs (approx.)
Wheels And Tires
Standard Wheel Size:
17 inches
Optional Wheel Size:
18, 19, or 20 inches
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Standard Tire Size:
P245/55R17
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5 Stars (for 2012 models)
IIHS Top Safety Pick:
Yes (for 2012 models)
Active Features
Electronic Stability Control:
Standard (AdvanceTrac with Electronic Stability Control)
Traction Control:
Standard
Anti Lock Brakes:
Standard (4-wheel disc ABS)
Tire Pressure Monitoring:
Standard
Passive Features
Airbags Front:
Dual-stage front airbags
Airbags Side:
Front seat-mounted side airbags
Airbags Curtain:
Full-length side curtain airbags
Seat Belts:
Front pretensioner, load-limiting and adjustable head restraints; Rear 3-point belts with LATCH system.
Child Safety Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Infotainment System:
Ford SYNC voice-activated communications and entertainment system.
Audio Options:
Available premium audio systems (e.g., Sony).
Navigation:
Available factory-installed navigation system.
Driver Assistance
Adaptive Cruise Control:
Optional
Blind Spot Monitoring:
Optional
Rearview Camera:
Optional
Parking Assist:
Available rear parking sensors.
Connectivity
Connectivity Features:
Bluetooth for hands-free calling and audio streaming, USB port, SD card reader.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (synthetic blend or full synthetic oil recommended).
Tire Rotation:
Every 7,500 miles
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plugs Replacement:
Every 100,000 miles (typically Iridium-tipped spark plugs).
Transmission Fluid Change:
Refer to manual; typically around 100,000 miles, or earlier under severe driving conditions. Fluid flush and filter replacement recommended.
Coolant Replacement:
Initial: 100,000 miles or 5 years. Subsequent: 50,000 miles or 5 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic Blend or Full Synthetic (API SN or newer).
Engine Oil Capacity:
6.0 quarts (5.7 liters) with filter for 3.5L V6.
Coolant Type:
Ford Gold Concentrate (meeting WSS-M97B51-A1) or equivalent.
Brake Fluid Type:
DOT 3 (meeting Ford specification WSS-M6C65-A2).
Known Issues
Powertrain:
Transmission shifting issues (particularly the 6F50/55), occasional coolant leaks from water pump or thermostat housing, carbon buildup on intake valves (direct injection variants not applicable to 2012 base 3.5L).
Electrical:
Power steering pump failures (hydraulic systems), occasional issues with SYNC system connectivity.
Suspension Steering:
Premature wear of front control arm bushings, tie rod ends.
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford has a long and storied history in the automotive industry, known for producing reliable and accessible vehicles for over a century.
Model Evolution
Taurus Lineage:
The Ford Taurus has been a cornerstone of Ford's sedan lineup, evolving from a pioneering front-wheel-drive mid-size car to a larger, more luxurious full-size sedan by its fifth generation (2010-2019).
Fifth Generation Updates:
The 2012 model represents a refinement of the fifth-generation platform introduced in 2010, featuring updated styling, powertrains, and technology.
Production
Manufacturing Location:
Chicago Assembly Plant, Illinois, USA
Production Years Generation:
2010-2019
🏆 Awards & Recognition
Recognitions
Award Example:
Insurance Institute for Highway Safety (IIHS) Top Safety Pick in 2012.
Ratings
Rating Source:
NHTSA (National Highway Traffic Safety Administration)
Overall Safety Rating 2012:
5 Stars
Certifications
Certification Type:
None specific to the manual itself, but reflects manufacturer adherence to industry service standards.
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