🏷️ Basic Information Identification Make: Ford Model: Windstar / Freestar Product Name: Ford Windstar Freestar Complete Workshop Service Repair Manual Codes Vehicle Platform: Ford Front-wheel drive minivan platform (D462 for Windstar, D339 for Freestar) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Ford Windstar/Freestar owners seeking to perform their own maintenance and repairs. Competitive Analysis Value Proposition: Cost savings through self-maintenance, empowerment for vehicle owners, comprehensive coverage beyond basic owner's manuals. Key Features Ease Of Use: Easy-to-follow step-by-step instructions and accompanying pictures enhance user comprehension. Accessibility: Downloadable to multiple devices (PC, Mac, tablet, smartphone) for convenient access. Longevity: Permanent ownership of the downloaded manual. 📋 Manual Details Coverage Areas Model Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Model Variants Covered: All Windstar and Freestar models, including all engines, trim levels, and transmission types Page Count Estimated Page Count: Extensive (specific count not provided, but indicative of a complete workshop manual) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, cooling system, lubrication system, fuel system, ignition system, exhaust system, emissions control, engine performance diagnostics, engine management (ECU/PCM) Transmission Drivetrain: Automatic transmission (AX4N, 4F50N), driveline components, axles, CV joints, propeller shaft, differential Brake System: Front and rear brakes (disc/drum configurations), ABS system, parking brake, hydraulic components Steering Suspension: Power steering system, steering column, suspension components (struts, shocks, control arms, bushings), wheel alignment specifications Electrical Systems: Battery, charging system (alternator), starting system, lighting systems (headlights, taillights, interior), instrument cluster, power distribution, fuses, relays, wiring diagrams HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair Body Exterior Interior: Body panels, doors, hood, tailgate, bumpers, interior trim, seats, glass, mirrors Procedures Included Maintenance: Routine maintenance checks, fluid changes (oil, coolant, transmission fluid, brake fluid), filter replacements, spark plug replacement, belt inspection/replacement Troubleshooting: Diagnostic procedures for common issues, fault code interpretation, symptom-based troubleshooting guides Repair Overhaul: Step-by-step repair instructions for major components, including engine overhaul, transmission repair, brake system service, suspension component replacement Diagnostic Tools: Information on using diagnostic tools, scan tools, and test equipment for accurate diagnosis Technical Depth Depth Of Coverage: Comprehensive (A-Z), covering basic maintenance to complex overhauls and diagnostics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Print Capability: Printable (individual pages, chapters, or entire manual) Binding Type Binding Type: Not applicable (digital download) Paper Type Paper Type: Not applicable (digital download) Software Requirements Required Software: Adobe Reader (or compatible PDF viewer) ⚙️ Engine Specifications Primary Engine Windstar 3.0L V6: 3.0L Vulcan V6 (OHV, 12 valves), ~150 HP, ~175 lb-ft torque. Common in early Windstar models. Windstar 3.8L V6: 3.8L Essex V6 (OHV, 12 valves), ~200-205 HP, ~225-230 lb-ft torque. Standard on later Windstar models. Freestar 3.9L V6: 3.9L Ford Cologne V6 (SOHC, 12 valves), ~193 HP, ~233 lb-ft torque. Standard on early Freestar models. Freestar 4.2L V6: 4.2L Essex V6 (OHV, 12 valves), ~203 HP, ~245 lb-ft torque. Optional on Freestar. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Windstar Transmission: 4-speed Automatic (AX4N) Freestar Transmission: 4-speed Automatic (4F50N) Features Transmission Control: Electronic transmission control with appropriate diagnostic capabilities covered. Fluid Specifications Transmission Fluid Type: Mercon V (or equivalent) 📐 Dimensions Exterior Vehicle Type: Minivan Weights Gross Vehicle Weight Rating Gvwr: Varies by model and configuration, typically between 5,500 - 6,200 lbs Curb Weight: Varies by configuration, typically between 4,000 - 4,500 lbs 🛡️ Safety Features Ratings NHTSA Ratings Windstar: Mixed, with some concerns in earlier models, especially regarding rollover. Later models and Freestar improved. Active Features ABS: Anti-lock Braking System (ABS) available/standard depending on year and trim Passive Features Airbags: Front airbags standard. Side airbags available on some later models. Seatbelts: Three-point seatbelts for all seating positions, including pretensioners. 💡 Technology Features Infotainment Audio Systems: Various AM/FM stereo systems, CD players, and premium audio options were available across the model years. Rear Seat Entertainment: Available on some higher trim levels, particularly in later Windstar and Freestar models. Driver Assistance Cruise Control: Standard on most models. Parking Sensors: Available on some later models. 🔧 Maintenance Service Intervals Engine Oil Change: Typically 5,000-7,500 miles or 6 months, whichever comes first, depending on driving conditions (refer to manual for specific recommendations). Transmission Fluid Change: Generally every 30,000-60,000 miles, or as per severe service recommendations (consult manual). Coolant Flush: Every 50,000-100,000 miles or 3-5 years, depending on coolant type. Spark Plugs: Varies by plug type; typically 60,000-100,000 miles for platinum/iridium plugs. Fluid Specifications Engine Oil Type: SAE 5W-30 (preferred) or SAE 5W-20 for some applications (check owner's manual for exact specification). Coolant Type: Ford Premium Engine Coolant (Green) or compatible HOAT coolant. Brake Fluid Type: DOT 3 Known Issues Windstar Transmission...