Manual Coverage
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Systems Covered
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Engine:
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Full engine overhaul, diagnostics, tuning, cooling system, lubrication system, fuel system, ignition system, emissions control.
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Transmission:
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Manual and automatic transmission repair, disassembly, assembly, adjustments, fluid specifications.
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Drivetrain:
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4WD system, transfer case, driveshafts, differentials, axles, hubs.
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Suspension:
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Front and rear suspension components, shocks, struts, springs, bushings, alignment specifications.
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Brakes:
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Brake system diagnostics, repair, disc brakes, drum brakes, hydraulic system, ABS (if applicable).
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Steering:
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Power steering system, steering column, tie rods, steering gearbox repair.
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Electrical:
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Complete wiring diagrams, component testing, starter, alternator, battery, lighting system, instruments, fuses, relays.
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Body:
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Body panel removal/installation, interior trim, doors, windows, glass, convertible top (if applicable), chassis repair.
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HVAC:
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Heating, ventilation, and air conditioning system service and repair.
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Procedures Included
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Maintenance:
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Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups, lubrication.
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Troubleshooting:
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Diagnostic flowcharts, common problems and their solutions, fault codes (if applicable).
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Repair:
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Step-by-step repair instructions for all major components and systems.
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Disassembly Assembly:
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Detailed guides for taking apart and reassembling vehicle components.
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Adjustments:
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Precise instructions for adjusting various systems like brakes, clutch, engine timing, etc.
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Overhaul:
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Complete rebuild procedures for engines and transmissions.
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Specifications:
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Torque specifications, clearances, fluid capacities, electrical values, performance data.
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Technical Depth
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Depth:
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Comprehensive from basic DIY maintenance to advanced engine rebuilds and diagnostics.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first.
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Engine Coolant Flush Interval:
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Every 30,000 miles (48,000 km) or 2 years.
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Spark Plug Replacement Interval:
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Every 30,000 miles (48,000 km).
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Timing Belt Replacement Interval:
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Every 60,000 miles (96,000 km) or 4 years (critical replacement item).
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Fluid Specifications
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Engine Oil Type Capacity:
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API SG/SH, SAE 10W-30 (4.2 quarts / 4.0 liters with filter).
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Engine Coolant Type:
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Ethylene Glycol based (50/50 mix with distilled water).
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Brake Fluid Type:
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DOT 3
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Known Issues
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Common Issue 1:
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Timing belt failure leading to catastrophic engine damage if not replaced on schedule.
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Common Issue 2:
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Rust and corrosion, especially on the chassis, body panels, and exhaust system.
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Common Issue 3:
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Leaking gaskets (e.g., valve cover, oil pan).
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Common Issue 4:
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Sway bar link and bushing wear leading to clunking noises.
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Common Issue 5:
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Starter motor issues.
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