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Gilera 350 500 600 Master Service Repair Manual PDF Download
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Basic Information Identification Make: Gilera Model: 350, 500, 600 Master Codes Product Name Identifier: Gilera 350 500 600 Master Service Repair Manual PDF Download Introduction Market Position Category: Performance Motorcycles...
Type: General
Myyjä:
Sku: 47880
Tags:
Gilera
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| Basic Information | |
| Identification | |
| Make: | Gilera |
| Model: | 350, 500, 600 Master |
| Codes | |
| Product Name Identifier: | Gilera 350 500 600 Master Service Repair Manual PDF Download |
| Introduction | |
| Market Position | |
| Category: | Performance Motorcycles (late 1980s / early 1990s era) |
| Target Audience: | Owners and mechanics of Gilera 350, 500, and 600 Master models seeking detailed repair and maintenance guidance. |
| Competitive Analysis | |
| Competitors: | Manuals for contemporary Italian motorcycles from brands like Moto Guzzi, Ducati, and Laverda, as well as comparable Japanese performance bikes of the era. |
| Key Features | |
| Completeness: | Stated as 'FULL/COMPLETE Version', indicating comprehensive coverage rather than partial or workshop bulletins. |
| Downloadability: | Convenient PDF download format for immediate access. |
| Manual Details | |
| Coverage Areas | |
| Models Covered: | Gilera 350 Master, Gilera 500 Master, Gilera 600 Master |
| Page Count | |
| Estimated Page Count: | Comprehensive, estimated 500+ pages (typical for a full service manual of this era) |
| Manual Type | |
| Type: | Master Service and Repair Manual |
| Language | |
| Language: | Likely English (primary, with potential for Italian and other European languages depending on original publication) |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Detailed engine overhaul, tuning, carburetor systems, ignition systems, cooling systems, lubrication systems, fuel delivery (specific to model variants like single cylinder vs. twin cylinder, if applicable across the Master range). |
| Transmission: | Gearbox inspection, repair, clutch operation and replacement, lubrication, shift mechanism. |
| Chassis And Suspension: | Front fork assembly and rebuild (including damping, seals), rear shock absorber systems, swingarm maintenance, wheel bearings, steering head bearings. |
| Braking System: | Hydraulic brake systems (front and rear calipers, master cylinders), brake fluid replacement, bleeding procedures, pad and disc inspection/replacement. |
| Electrical System: | Wiring diagrams, starter motor, charging system (stator, regulator/rectifier), lighting circuits, battery maintenance, fuse identification and replacement, ignition system components. |
| Fuel System: | Carburetor tuning and rebuilding (e.g., Dell'Orto, Mikuni, depending on specific models), fuel tank servicing, fuel lines, petcock operation. |
| Exhaust System: | Exhaust pipe and muffler inspection, maintenance, and potential replacement procedures. |
| Bodywork And Frame: | Fairing removal/installation, seat servicing, fuel tank mounting, frame inspection and basic repairs, body panel alignment. |
| Procedures Included | |
| Maintenance: | Regular service intervals, oil changes, filter replacements (oil, air), spark plug service, chain adjustment and lubrication, brake pad checks, tire pressure checks, valve clearance adjustment. |
| Troubleshooting: | Diagnostic charts for common starting issues, engine running problems, electrical faults, braking system issues, and suspension performance. |
| Repair And Rebuild: | Step-by-step instructions for engine disassembly and reassembly, transmission overhauls, carburetor rebuilding, suspension fork servicing, brake caliper overhaul, electrical component replacement. |
| Specifications And Data: | Torque specifications for all fasteners, engine clearances (piston to cylinder, valve clearances), fluid capacities, ignition timing settings, carburetor jetting recommendations. |
| Wiring Diagrams: | Detailed and clearly labeled electrical schematics for all model variants covered. |
| Technical Depth | |
| Level Of Detail: | Comprehensive, covering routine maintenance through to full engine and transmission rebuilds. Suitable for both amateur enthusiasts and professional mechanics. |
| Manual Specifications | |
| File Format | |
| Format: | |
| Print Quality | |
| Resolution: | High-resolution scans ensuring clarity of text and diagrams, suitable for printing. |
| Binding Type | |
| Binding: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Searchability | |
| Text Search: | Typically searchable text layers within PDF, allowing for quick keyword-based information retrieval. |
| Illustrations | |
| Diagrams And Photos: | Includes exploded views, line drawings, and potentially photographic sequences for complex procedures. |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Likely single-cylinder, four-stroke (for 350, 500, 600 Master variants) with potential for variations in bore, stroke, and compression ratio across displacements. Some models might have been twins. |
| Performance | |
| Power Output: | Specific figures vary by model: 350cc (approx. 30-35 HP), 500cc (approx. 35-40 HP), 600cc (approx. 40-45 HP). Exact figures would be detailed in the manual. |
| Torque Output: | Torque figures vary by model and RPM. Manual will specify peak torque and torque curves if available. |
| Fuel System | |
| Carburetion: | Likely single or dual carburetor setup (e.g., Dell'Orto PHM or similar) with specific jetting and adjustment procedures. |
| Ignition System | |
| Ignition Type: | Electronic ignition (CDI or similar) with specific timing and component testing procedures. |
| Cooling System | |
| Cooling Method: | Air-cooled |
| Lubrication System | |
| Oil Type Capacity: | Manual will specify recommended oil grade (e.g., SAE 20W-50 or similar) and total oil capacity, including filter. |
| Valve Train | |
| Valve Clearance: | Specific intake and exhaust valve clearances (cold) for each model will be detailed, along with adjustment procedures. |
| Transmission | |
| Standard | |
| Gearbox Type: | 5-speed or 6-speed manual gearbox (specific number of gears will be model dependent). |
| Optional | |
| Transmission Variants: | Unlikely to have optional transmissions for this era and model type. |
| Features | |
| Clutch Type: | Wet, multi-plate clutch. |
| Final Drive: | Chain drive with specific adjustment and maintenance procedures. |
| Dimensions | |
| Exterior | |
| Wheelbase: | Varies by model, manual will provide exact dimensions. |
| Seat Height: | Varies by model, manual will provide exact dimensions. |
| Weights | |
| Dry Weight: | Approx. 150-170 kg for 350/500 models, potentially higher for 600. Manual will list specific dry weights. |
| Wet Weight: | Manual will specify wet weight including all fluids. |
| Safety Features | |
| Ratings | |
| Crash Test Ratings: | N/A (Motorcycle safety testing standards were less formalized and standardized compared to automobiles during this period). |
| Active Features | |
| Braking System: | Disc brakes front and rear (specific caliper arrangements, e.g., single or dual piston, will be detailed). ABS was not common on these models. |
| Passive Features | |
| Lighting: | Headlight, taillight, brake lights, turn signals. Manual covers their function and troubleshooting. |
| Technology Features | |
| Infotainment | |
| Features: | N/A (This era of motorcycles did not feature infotainment systems). |
| Driver Assistance | |
| Features: | N/A (No advanced driver-assistance systems were present). |
| Connectivity | |
| Features: | N/A (No connectivity features). |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 3,000-5,000 km or annually, whichever comes first. Manual will specify exact interval and oil type. |
| Valve Check Interval: | Generally around 6,000-12,000 km. Manual will provide the precise interval. |
| Fluid Specifications | |
| Engine Oil Grade: | Likely SAE 20W-50, but manual will confirm the exact specification and API service rating. |
| Brake Fluid Type: | DOT 4 or DOT 3 hydraulic brake fluid. Manual will specify the correct type and replacement interval. |
| Gearbox Oil Type: | Manual will specify the recommended gear oil grade and quantity. |
| Known Issues | |
| Common Wear Items: | Carburetor diaphragm degradation, fork seal leaks, drive chain wear, clutch wear, and electrical component reliability can be common on older bikes. Manual provides diagnostics and repair. |
| Tune Up Procedures | |
| Carburetor Synchronization: | Detailed instructions for synchronizing carburetors (if applicable) and setting idle speed. |
| Vehicle History | |
| Brand Heritage | |
| Gilera Legacy: | Gilera is an historic Italian motorcycle manufacturer with a long pedigree in racing and performance road bikes, known for its sporty Italian character. |
| Model Evolution | |
| Master Series: | The 'Master' series represented Gilera's offerings in the mid-size to large single-cylinder and smaller twin-cylinder motorcycle market during the late 1980s and early 1990s, often emphasizing performance and sporty handling. |
| Production | |
| Production Years: | Likely produced from the mid-1980s through the early-to-mid 1990s. Manual will cover specific production years pertinent to these engine sizes. |
| Awards & Recognition | |
| Recognitions | |
| Historical Accolades: | Specific awards for these models are not widely documented in general consumer reviews, but Gilera as a brand has a strong racing heritage. |