This manual covers the Free Style 125, a versatile and sporty motorcycle produced by the Italian manufacturer Gilera, now part of the Piaggio Group. Likely manufactured between the late 1990s and early 2000s, this 125cc 2-stroke model is recognized for its performance and agile handling, making it suitable for both everyday use and spirited riding. Its design often incorporates elements that hint at off-road capability, offering a dynamic riding experience. The engineering quality reflects Gilera's heritage in producing capable and engaging two-wheeled vehicles. This comprehensive Service Repair Workshop Manual provides detailed, professional-grade information for all aspects of the Free Style 125. It covers everything from routine preventative maintenance, such as oil changes and filter replacements, to in-depth engine and gearbox rebuilds, electrical system diagnostics, and chassis component servicing. Included are step-by-step repair procedures, troubleshooting guides, and essential technical specifications like torque values and fluid capacities. This manual is an indispensable resource for professional mechanics, experienced DIY enthusiasts, and owners aiming to maintain their vehicle in optimal condition. 🏷️ Basic Information Identification Make: Gilera Model: Free Style 125 Engine Type: 2-Stroke Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Target User: Professional mechanics, experienced DIY enthusiasts, and owners seeking in-depth technical knowledge Competitive Analysis Value Proposition: Provides professional-level repair and maintenance information, equivalent to OEM workshop manuals, for a fraction of the cost. Key Features Comprehensive Coverage: Covers all major repair topics from basic maintenance to complex engine overhauls. Format Usability: PDF format allows for easy searching, printing, and digital access. 📋 Manual Details Coverage Areas Coverage Scope: All repairs A-Z, all models Page Count Estimated Pages: Likely 300-500 pages (typical for comprehensive service manuals) Manual Type Manual Classification: Service Repair Workshop Manual Language Language: English (assumed based on product description) Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Maintenance: Engine assembly, disassembly, tuning, performance diagnostics Fuel System: Carburetor tuning, fuel pump, fuel lines, fuel tank service Ignition System: Spark plug specifications, ignition timing, CDI unit, coil testing Cooling System: Liquid cooling system operation, radiator, thermostat, water pump Exhaust System: Exhaust pipe, muffler, expansion chamber analysis Transmission Clutch: Clutch operation, adjustment, replacement, gearbox disassembly/assembly Chassis Suspension: Front forks, rear shock absorber, swingarm, bearings Braking System: Hydraulic brake system, caliper service, master cylinder, brake fluid specifications, disc and pad wear Electrical System: Wiring diagrams, battery specifications, lighting, starter motor, charging system Bodywork Trim: Fairing removal, seat, fuel tank mounting, body panel repair Procedures Included Preventative Maintenance: Recommended service intervals, lubrication points, filter replacement procedures Troubleshooting Diagnostics: Step-by-step diagnostic guides for common and uncommon issues Repair Procedures: Detailed, illustrated instructions for disassembly, repair, and reassembly of all major components Specification Data: Torque values, clearances, fluid capacities, electrical specifications Rebuild Instructions: Comprehensive instructions for engine and gearbox rebuilds Wiring Diagrams: Complete electrical system schematics for all variants Technical Depth Depth Level: Professional-grade, covering detailed diagnostics and component-level repairs 📊 Manual Specifications File Format Digital Format: PDF Print Quality Readability: Easy to read, with clear text and diagrams Binding Type Binding: Not Applicable (PDF Download) Paper Type Paper Quality: Not Applicable (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Design: Liquid-cooled, 2-stroke, single-cylinder Displacement: 125cc (Classified as a 125cc engine, specific bore/stroke details would be in the manual) Bore X Stroke: Refer to Manual (Typically around 54mm x 54.5mm for this class, but exact specs are model dependent) Compression Ratio: Refer to Manual (Likely in the range of 7.5:1 to 8.5:1 for a 2-stroke) Performance Horsepower: Refer to Manual (Typically 12-18 HP for a 125cc 2-stroke of this era) Torque: Refer to Manual (Specific torque figures are crucial for engine assembly) Fuel System Carburetor Type: Refer to Manual (Likely a Dell'Orto or Mikuni single-barrel carburetor, e.g., PHBH or VM series) Fuel Type: Unleaded gasoline with 2-stroke oil pre-mix or automatic oil injection system Oil Type: Refer to Manual (Specific 2-stroke oil grade and mix ratio/injection oil type) 🔧 Transmission Standard Gearbox Type: 6-speed manual transmission Optional Transmission Variants: Not applicable for this model type Features Clutch Type: Wet multi-plate clutch 📐 Dimensions Exterior Overall Length: Refer to Manual (Model specific) Overall Width: Refer to Manual (Model specific) Overall Height: Refer to Manual (Model specific) Weights Dry Weight: Refer to Manual (Likely around 110-130 kg) Curb Weight: Refer to Manual (Includes fluids) Max Load Capacity: Refer to Manual 🛡️ Safety Features Ratings Safety Certification: Refer to Manual (Model specific, relevant for road legality) Active Features Braking Performance: Front disc brake, Rear disc brake (typical configuration) Suspension Stability: Telescopic front forks, Monoshock rear suspension (common configuration for 'Free Style' models) Passive Features Lighting System: Headlight, taillight, brake lights, turn signals 💡 Technology Features Infotainment Dashboard Instruments: Speedometer, tachometer, odometer, fuel gauge, indicator lights (typical) Driver Assistance Electronic Aids: No advanced electronic driver assistance systems typical for this model's era. Connectivity Connectivity Features: Not...