🏷️ Basic Information Identification Make: Gilera Model: GP 800 Model Designation: GP800IE Vehicle Type: Maxi-scooter Generation Production Years: 2007-2011 Codes Engine Code General: N512ME (Piaggio Master Engine) 👋 Introduction Market Position Market Segment: Premium Maxi-scooter Target Audience: Enthusiast riders seeking performance, comfort, and practicality for commuting and touring. Competitive Analysis Competitors: Yamaha TMAX, Suzuki Burgman 650, Honda Silver Wing. Key Features Performance Focus: Engine displacement and power output place it at the upper end of the maxi-scooter market. Chassis Design: Motorcycle-like riding dynamics due to engine placement and chassis construction. Practicality: Integrated storage, comfortable seating for rider and passenger. 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, Maintenance, Troubleshooting, Electrical System, Engine, Fuel Injection, Suspension, Braking System, Cooling System, Chassis Page Count Total Pages: 400+ Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, component inspection, valve adjustment, piston/cylinder diagnostics, crankshaft, connecting rod, camshaft, timing chain Fuel System: Fuel injection system (IE), fuel pump, injectors, throttle body, fuel pressure regulation, diagnostic codes for injection system Cooling System: Radiator, cooling fan, thermostat, water pump, coolant flow, hoses, pressure testing Braking System: Front and rear brake calipers, master cylinders, brake lines, brake fluid, ABS system (if equipped), rotor inspection, pad replacement, bleeding procedures Suspension: Front telescopic forks (likely USD), rear monoshock absorber, linkage systems, fork oil replacement, shock absorber servicing, spring preload adjustment Electrical System: Battery, starter motor, alternator/stator, ignition system, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuses, relays, ECU diagnostics Chassis And Bodywork: Frame inspection, body panel removal and installation, seat, handlebars, fairings, storage compartment Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug checks/replacement, drive belt inspection/replacement, valve clearance checks, brake fluid flushes, coolant flushes, general inspections Troubleshooting: Diagnostic procedures for common starting issues, running problems, electrical faults, braking system anomalies, suspension performance Repair Procedures: Detailed step-by-step guides for component removal, repair, and reinstallation Special Tools: Identification and usage of specialized tools required for specific maintenance and repair tasks Technical Depth Depth: Comprehensive coverage from basic pre-delivery checks to full engine rebuilds and complex electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, Four-stroke Displacement: 799 cc Bore X Stroke: 75.8 mm x 80.0 mm Power Output Hp: 55 hp (40.5 kW) @ 7,000 rpm (approx.) Torque Nm: 76 Nm (56 lb-ft) @ 6,000 rpm (approx.) Compression Ratio: 10.5:1 (approx.) Valve Train: SOHC, 4 valves per cylinder Cooling Method: Liquid-cooled Performance Top Speed Kph: 170+ kph (electronically limited or performance dependent) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (95 RON or higher recommended) Fuel Tank Capacity Liters: 18.2 Liters (approx.) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: Belt drive to rear wheel Features Transmission Fluid Type: Specific CVT fluid (refer to manual for part number and specification) 📐 Dimensions Exterior Length Mm: 2230 mm (approx.) Width Mm: 810 mm (approx. at handlebars) Height Mm: 1480 mm (approx. to highest point) Wheelbase Mm: 1585 mm (approx.) Weights Dry Weight Kg: 245 kg (approx.) Gross Vehicle Weight Kg: 440 kg (approx.) Payload Capacity Kg: 195 kg (approx.) Tire Sizes Front Tire: 120/70-16 Rear Tire: 160/60-15 🛡️ Safety Features Ratings ABS Availability: Optional / Standard on some models (check specific VIN). Active Features Braking System Type: Dual disc front, single disc rear. Powerful braking performance. Passive Features Lighting: Halogen headlights, LED taillight/brake light (check specific model). Reflectors. 💡 Technology Features Infotainment Dashboard Display: Digital and analog instrumentation. Includes speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, warning lights. Driver Assistance ABS System: Available ABS system provides enhanced braking control. Manual covers diagnostics and troubleshooting for ABS components. Connectivity Diagnostic Interface: On-board diagnostics (OBD) capabilities, allowing for error code retrieval via specialized tools. Manual details diagnostic procedures. 🔧 Maintenance Service Intervals Engine Oil Change: Every 6,000 km or 12 months (whichever comes first), refer to manual for exact specification and capacity. Oil Filter Replacement: At every engine oil change. Air Filter Check: Every 6,000 km, replace as needed. Spark Plug Check: Every 12,000 km, replace as needed. Specific spark plug type required (refer to manual). Valve Clearance Check: Every 12,000 km or 24,000 km (refer to manual for exact interval). Critical for engine performance. Cvt Belt Inspection: Inspect at 6,000 km, replace based on wear or at manufacturer's recommended interval (e.g., 20,000-30,000 km). Fluid Specifications Engine Oil Type: Fully Synthetic SAE 5W-40 or 10W-40 API SG/SH/SJ or higher (check manual for exact API rating and JASO MA/MA2 specification). Engine Oil Capacity Liters: Approx. 1.7 Liters (with filter...