🏷️ Basic Information Identification Make: Gilera Model: GP 800 IE Frame Number Prefix: ZAPM55100 Codes Engine Code Prefix: M55 👋 Introduction Market Position Segment: Maxi-scooter, performance-oriented Competitive Analysis Competitors: Suzuki Burgman 650, Yamaha TMAX 500/530, BMW C 600 Sport/C 650 GT Key Features Uniqueness: Powerful engine for a scooter, sportbike-like handling for its class Target Audience Primary Users: Motorcycle owners seeking detailed DIY maintenance and repair knowledge, professional mechanics Manual Value Proposition Benefit: Enables cost-effective DIY maintenance, deeper understanding of vehicle operation 📋 Manual Details Coverage Areas Primary Coverage: Mechanical maintenance and repair for Gilera GP 800 IE Excluded Coverage: Electrical diagrams Page Count Estimated Page Count: Varies (Digital PDF, typically 300-500 pages for comprehensive manuals) Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, tuning Fuel System: Fuel injection system (mechanical components), fuel pump, injectors Cooling System: Radiator, water pump, thermostat, hoses Transmission: Automatic transmission (CVT) operation, maintenance, and repair Brakes: Brake system components, fluid, pad replacement, caliper service Suspension: Front fork (telescopic), rear shock absorber, linkage maintenance Frame And Bodywork: Chassis inspection, body panel removal/installation Wheels And Tires: Tire replacement, wheel balancing, bearing service Exhaust System: Exhaust manifold, muffler, catalytic converter maintenance Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), spark plug service, chain adjustment (if applicable to rear drive) Component Overhaul: Engine rebuild, transmission service, brake caliper overhaul Troubleshooting: Diagnostic procedures for common mechanical issues Adjustment: Throttle cable, clutch adjustment (if applicable), suspension pre-load Technical Depth Depth: Comprehensive workshop level, covering routine maintenance to major repairs Data Accuracy: Includes critical torque specifications, measurements, and clearances 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Reproducibility: High-resolution, suitable for printing individual sections or the entire manual Binding Type Digital Binding: N/A (Digital download, binding is user-defined upon printing) Paper Type Digital Paper: N/A (Digital PDF, user chooses paper type if printed) ⚙️ Engine Specifications Primary Engine Configuration: V-twin, 4-stroke, liquid-cooled Displacement: 799 cc Bore X Stroke: 75 mm x 79 mm Compression Ratio: 10.5:1 (approximate, check manual for exact) Performance Horsepower: 54.4 HP (40 kW) @ 7,000 rpm (approximate, check manual) Torque: 70 Nm (51.6 lb-ft) @ 6,000 rpm (approximate, check manual) Fuel System Injection: Electronic Fuel Injection (IE) Fuel Type: Unleaded gasoline (minimum 95 RON) Lubrication Oil Type: SAE 10W-40 API SG or higher (specific API/JASO rating to be confirmed in manual) Oil Capacity: Approx. 1.7 liters (check manual for exact, with filter change) 🔧 Transmission Standard Type: Automatic continuously variable transmission (CVT) Features Drive System: Belt drive to rear wheel Transmission Fluid Type: Specific CVT fluid (refer to manual for part number and specification) 📐 Dimensions Exterior Length: Approx. 2,160 mm Width: Approx. 790 mm Height: Approx. 1,490 mm (seat height variable) Weights Dry Weight: Approx. 215 kg Gross Vehicle Weight: Approx. 380 kg Payload Capacity: Approx. 165 kg 🛡️ Safety Features Active Features Braking System: Dual front disc brakes, single rear disc brake. ABS optional/standard depending on market. (Manual will detail ABS service if equipped) Lighting: Halogen headlights, LED taillight (likely) Passive Features Frame Construction: Steel twin-spar frame 💡 Technology Features Infotainment Instrument Cluster: Digital-analog combination, speed, RPM, fuel level, engine temperature, odometer, trip meter Driver Assistance ABS: Optional (check specific model configuration), detailed in manual if present Connectivity Immobilizer: Likely equipped as standard for anti-theft 🔧 Maintenance Service Intervals Engine Oil Change: Every 6,000 km or 12 months (check manual for precise intervals and conditions) Air Filter Replacement: Every 12,000 km or 24 months (check manual) Spark Plug Replacement: Every 18,000 km or 36 months (check manual for specific plug type) Brake Fluid Change: Every 24 months (DOT 4 recommended, check manual for specific) Cvt Belt Inspection: Every 12,000 km (check for wear and tension) Fluid Specifications Coolant: Ethylene glycol-based antifreeze with corrosion inhibitors (check manual for mix ratio and specification) Brake Fluid: DOT 4 (minimum) Known Issues Common Concerns: CVT belt wear, potential fuel injection sensor issues (as with many FI systems), water pump seal leaks (typical for liquid-cooled engines). Manual will provide diagnostic steps. 📚 Vehicle History Brand Heritage Manufacturer: Piaggio Group (owns Gilera brand) Model Evolution Introduction Year: Introduced around 2007 Production Manufacturing Location: Italy (Piaggio plants) 🏆 Awards & Recognition Recognitions Industry Acclaim: Praised for its performance and motorcycle-like riding dynamics within the maxi-scooter segment.