🏷️ Basic Information Identification Make: Gilera Model: Nexus 500 Model Variant: All versions Generation Generation: First Generation Codes Applicable Years: 2003, 2004, 2005 👋 Introduction Market Position Target Audience: Do-it-yourself owners and experienced mechanics seeking in-depth repair and maintenance information Competitive Analysis Value Proposition: Inexpensive way to keep the vehicle working properly, offers OEM-level detail for DIYers Key Features Manual Advantage: The only service repair workshop manual you will ever need for the specified model years and versions 📋 Manual Details Coverage Areas Coverage Scope: All versions, All model years (2003-2005) Page Count Estimated Page Count: Estimated 500+ pages (based on typical service manual depth for this class of vehicle) Manual Type Manual Type: Workshop Service Repair Manual & OEM Part Catalogue Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, tuning, fuel injection, ignition, lubrication, cooling, exhaust Transmission Systems: Automatic transmission (CVT) inspection, repair, fluid service Chassis Systems: Frame, suspension (front and rear), steering, wheels, tires, brakes (front and rear), final drive Electrical Systems: Wiring diagrams, battery, charging system, starting system, lighting, instruments, controls, ECU diagnostics Bodywork And Trim: Fairings, seat, storage, lighting fixtures, body panel removal and installation Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug service, brake fluid flush, coolant replacement Repair Procedures: Complete disassembly and reassembly of all major components, engine rebuilds, transmission repairs, suspension overhauls Troubleshooting: Diagnostic procedures for common issues, fault code interpretation, electrical troubleshooting guides Diagnostic Procedures: ECU diagnostics, sensor testing, electrical system fault finding Technical Depth Depth Of Coverage: Comprehensive (suitable for OEM mechanics and advanced DIYers), includes step-by-step instructions with detailed substeps Visual Aids: Hundreds of photos, illustrations, drawings, and enlarged inset diagrams Special Tools: Identification of necessary special tools for specific procedures 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: All pages printable, ability to blow up images and print enlarged copies Binding Type Binding Type: Digital download (no physical binding) Paper Type Paper Type: Digital (no physical paper type) Compatibility Computer Compatibility: Compatible with all Windows & Mac computers (Windows 7, Vista 32/64, XP, ME, 98, NT, 2000 etc.) Features Navigation: Fully indexed for easy navigation, numbered table of contents Searchability: Searchable text into document Requirements Software Requirements: Adobe PDF Reader Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Engine Displacement: 493 cc (approximate, based on typical Nexus 500 specifications) Bore X Stroke: Typical for this engine class: e.g., 94 mm x 71 mm (specific values would be detailed in manual) Compression Ratio: Typical for this engine class: e.g., 10.5:1 (specific values would be detailed in manual) Performance Horsepower: Typically around 34-35 HP at 6,500 RPM (specific values would be detailed in manual) Torque: Typically around 45 Nm at 5,000 RPM (specific values would be detailed in manual) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body Fuel Type: Unleaded Gasoline (Octane rating specified in manual) Engine Management Ignition System: Electronic ignition Emission Control: Catalytic converter (likely) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive Type: Belt drive to rear wheel Features Transmission Features: Automatic clutch, variable gear ratios for optimal performance and efficiency Fluid Specifications Transmission Fluid Type: Specific CVT fluid required (exact specification provided in manual, e.g., Motul Gear 300 or equivalent) Fluid Capacities Transmission Fluid Capacity: Specific capacity detailed in manual, likely around 0.2-0.3 liters 📐 Dimensions Exterior Length: Typical maxi-scooter dimensions (specifics in manual, e.g., around 2150 mm) Width: Typical maxi-scooter dimensions (specifics in manual, e.g., around 770 mm) Height: Typical maxi-scooter dimensions (specifics in manual, e.g., around 1430 mm) Weights Dry Weight: Typically around 190-200 kg (specifics in manual) Gross Vehicle Weight Rating: GVWR specified in manual Wheels And Tires Front Tire Size: e.g., 120/70-14 (specifics in manual) Rear Tire Size: e.g., 160/60-15 (specifics in manual) Front Wheel Size: e.g., 14-inch (specifics in manual) Rear Wheel Size: e.g., 15-inch (specifics in manual) Bolt Pattern: Wheel bolt pattern information provided in manual 🛡️ Safety Features Ratings Safety Standards: Adherence to relevant European motorcycle safety standards (e.g., Euro 3 emissions where applicable) Active Features Braking System: Front and rear disc brakes, potentially with ABS (Anti-lock Braking System) as an option on some versions Suspension Features: Adjustable front forks and rear shock absorber for optimized handling and stability Passive Features Lighting: Dual headlights, LED taillight, turn signals Ergonomics: Designed for rider comfort and control 💡 Technology Features Infotainment Instrument Cluster: Digital and analog display for speed, RPM, fuel level, engine temperature, clock, and other indicators. Driver Assistance ABS Availability: ABS was an optional feature on some models; manual will detail system operation and diagnostics if equipped. Connectivity ECU Diagnostics: On-board diagnostics (OBD) capabilities and detailed ECU troubleshooting procedures. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 km or...