1991 GMC V1500 Suburban Service & Repair Manual Software
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🏷️ Basic Information Identification Make: GMC Model: V1500 Suburban Year: 1991 Generation Generation: Third Generation (GMT400) Codes Platform Code: GMT400 👋 Introduction Market Position Market Segment: Full-size SUV market, aimed at families and individuals requiring substantial passenger and cargo capacity. Competitive Analysis Competitors: Ford Bronco, Chevrolet K1500 Blazer (in its then-SUV form), Dodge Ramcharger. Key Features Key Selling Points: Body-on-frame construction for durability, robust V8 engine options, substantial towing and hauling capability, spacious interior. Manual Advantage: Offers licensed, OE-derived information, providing accuracy and depth superior to generic repair guides. Convenient digital access replaces cumbersome printed manuals. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Format: Online Software / Digital Access Language: English Access Duration: 1 Year (with option for extension) Device Compatibility: PC, Laptop, Smartphone, Tablet (via web browser) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, cooling system, lubrication system, exhaust system, ignition system, emissions control Drivetrain: Automatic transmission, transfer case (4WD), drive shafts, axles, differentials Suspension Steering: Front suspension, rear suspension, steering system, power steering Brakes: Front disc brakes, rear drum brakes, anti-lock braking system (ABS) if equipped, hydraulic system, parking brake Electrical: Battery, charging system, starting system, lighting, instrumentation, interior/exterior electrical components, wiring diagrams HVAC: Heating, ventilation, and air conditioning (HVAC) system components and service Body: Body panels, doors, windows, interior trim, exterior trim, chassis components Procedures Included Maintenance: Scheduled maintenance tasks, fluid checks and changes, filter replacements, lubrication, tune-ups Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides Repair: Step-by-step repair instructions for all major systems, component removal and installation Diagnostics: Diagnostic trouble codes (DTCs) and their meanings, diagnostic strategies, use of diagnostic tools Technical Depth Depth: Comprehensive; covers routine maintenance to complete engine and transmission overhauls. Includes detailed torque specifications, clearances, and assembly procedures. 📊 Manual Specifications File Format File Format Details: Proprietary web-based software, licensed content derived from OE (Original Equipment) materials. Print Quality Print Quality Notes: Digital format, optimized for screen viewing. Printable pages are available. Binding Type Binding Type Notes: Not applicable (digital format). Paper Type Paper Type Notes: Not applicable (digital format). ⚙️ Engine Specifications Primary Engine Engine Code: L05 Engine Description: 5.7L (350 ci) V8 OHV Tuned Port Injection (TPI) Performance Horsepower L05: 210 HP @ 4000 RPM Torque L05: 300 lb-ft @ 2400 RPM Fuel System Fuel Delivery: Tuned Port Injection (TPI) Fuel Type: Unleaded gasoline Other Engine Options Optional Engine Code: L03 Optional Engine Description: 5.0L (305 ci) V8 Throttle Body Injection (TBI) Optional Engine Horsepower: 178 HP @ 4000 RPM Optional Engine Torque: 245 lb-ft @ 2400 RPM 🔧 Transmission Standard Transmission Transmission Type: 4-speed Automatic (4L60E) Optional Transmission Transmission Type: None offered for V1500 4WD models in 1991 Features Drive System: Full-time 4WD (V1500 designation) 📐 Dimensions Exterior Wheelbase: 131.5 inches (3338 mm) Length: 211.9 inches (5382 mm) Width: 79.5 inches (2019 mm) Height: 73.7 inches (1872 mm) Weights Curb Weight Approx: 4,800 - 5,100 lbs (2177 - 2313 kg) Gross Vehicle Weight Rating Gvw: 6,400 - 7,000 lbs (2903 - 3175 kg) Cargo Cargo Volume Behind 3Rd Seat: Approx. 46.1 cu ft Cargo Volume Behind 2Nd Seat: Approx. 89.7 cu ft Cargo Volume Behind 1St Seat: Approx. 131.4 cu ft 🛡️ Safety Features Ratings NHTSA Ratings: Information for this specific year and model is not readily available in a standardized format comparable to modern crash test ratings. Likely received ratings consistent with other large SUVs of the era. Active Features ABS: Optional Anti-lock Braking System (ABS) on rear wheels, later models offered 4-wheel ABS. Passive Features Seat Belts: Three-point seat belts for front occupants, lap belts for rear occupants. Rollover Protection: Body-on-frame construction provides inherent structural integrity in rollovers compared to unibody vehicles. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim. Driver Assistance Cruise Control: Available as an option or standard on higher trims. Connectivity None: No modern connectivity features like Bluetooth or USB ports; relies on analog systems. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles or 3 months, whichever comes first (typical for the era). Transmission Fluid Change: Every 30,000 miles or 24 months (typical). Spark Plug Replacement: TBI: 30,000 miles; TPI: 60,000 miles (typical). Fluid Specifications Engine Oil Specification: API Service SG or SH, SAE 5W-30 or 10W-30 (depending on climate) Engine Oil Capacity: 5.0 quarts (4.7 liters) with filter for 5.0L/5.7L V8 (L03/L05) Transmission Fluid Specification: Dexron-III (or equivalent) Transmission Fluid Capacity: Approx. 4.0 quarts (3.8 liters) dry fill, 12.0 quarts (11.4 liters) total capacity for 4L60E. Coolant Specification: Ethylene glycol-based coolant, 50/50 mix with distilled water. Power Steering Fluid: GM Power Steering Fluid (or Dexron-III equivalent) Known Issues Common Wear Items: Ball joints, tie rod ends, wheel bearings, exhaust system components, radiator, water pump. Electrical gremlins can occur with...
Full-size SUV market, aimed at families and individuals requiring substantial passenger and cargo capacity.
Competitive Analysis
Competitors:
Ford Bronco, Chevrolet K1500 Blazer (in its then-SUV form), Dodge Ramcharger.
Key Features
Key Selling Points:
Body-on-frame construction for durability, robust V8 engine options, substantial towing and hauling capability, spacious interior.
Manual Advantage:
Offers licensed, OE-derived information, providing accuracy and depth superior to generic repair guides. Convenient digital access replaces cumbersome printed manuals.
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major systems, component removal and installation
Diagnostics:
Diagnostic trouble codes (DTCs) and their meanings, diagnostic strategies, use of diagnostic tools
Technical Depth
Depth:
Comprehensive; covers routine maintenance to complete engine and transmission overhauls. Includes detailed torque specifications, clearances, and assembly procedures.
Digital format, optimized for screen viewing. Printable pages are available.
Binding Type
Binding Type Notes:
Not applicable (digital format).
Paper Type
Paper Type Notes:
Not applicable (digital format).
⚙️ Engine Specifications
Primary Engine
Engine Code:
L05
Engine Description:
5.7L (350 ci) V8 OHV Tuned Port Injection (TPI)
Performance
Horsepower L05:
210 HP @ 4000 RPM
Torque L05:
300 lb-ft @ 2400 RPM
Fuel System
Fuel Delivery:
Tuned Port Injection (TPI)
Fuel Type:
Unleaded gasoline
Other Engine Options
Optional Engine Code:
L03
Optional Engine Description:
5.0L (305 ci) V8 Throttle Body Injection (TBI)
Optional Engine Horsepower:
178 HP @ 4000 RPM
Optional Engine Torque:
245 lb-ft @ 2400 RPM
🔧 Transmission
Standard Transmission
Transmission Type:
4-speed Automatic (4L60E)
Optional Transmission
Transmission Type:
None offered for V1500 4WD models in 1991
Features
Drive System:
Full-time 4WD (V1500 designation)
📐 Dimensions
Exterior
Wheelbase:
131.5 inches (3338 mm)
Length:
211.9 inches (5382 mm)
Width:
79.5 inches (2019 mm)
Height:
73.7 inches (1872 mm)
Weights
Curb Weight Approx:
4,800 - 5,100 lbs (2177 - 2313 kg)
Gross Vehicle Weight Rating Gvw:
6,400 - 7,000 lbs (2903 - 3175 kg)
Cargo
Cargo Volume Behind 3Rd Seat:
Approx. 46.1 cu ft
Cargo Volume Behind 2Nd Seat:
Approx. 89.7 cu ft
Cargo Volume Behind 1St Seat:
Approx. 131.4 cu ft
🛡️ Safety Features
Ratings
NHTSA Ratings:
Information for this specific year and model is not readily available in a standardized format comparable to modern crash test ratings. Likely received ratings consistent with other large SUVs of the era.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on rear wheels, later models offered 4-wheel ABS.
Passive Features
Seat Belts:
Three-point seat belts for front occupants, lap belts for rear occupants.
Rollover Protection:
Body-on-frame construction provides inherent structural integrity in rollovers compared to unibody vehicles.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim.
Driver Assistance
Cruise Control:
Available as an option or standard on higher trims.
Connectivity
None:
No modern connectivity features like Bluetooth or USB ports; relies on analog systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months, whichever comes first (typical for the era).
Transmission Fluid Change:
Every 30,000 miles or 24 months (typical).
Spark Plug Replacement:
TBI: 30,000 miles; TPI: 60,000 miles (typical).
Fluid Specifications
Engine Oil Specification:
API Service SG or SH, SAE 5W-30 or 10W-30 (depending on climate)
Engine Oil Capacity:
5.0 quarts (4.7 liters) with filter for 5.0L/5.7L V8 (L03/L05)
Transmission Fluid Specification:
Dexron-III (or equivalent)
Transmission Fluid Capacity:
Approx. 4.0 quarts (3.8 liters) dry fill, 12.0 quarts (11.4 liters) total capacity for 4L60E.
Coolant Specification:
Ethylene glycol-based coolant, 50/50 mix with distilled water.
Power Steering Fluid:
GM Power Steering Fluid (or Dexron-III equivalent)
Known Issues
Common Wear Items:
Ball joints, tie rod ends, wheel bearings, exhaust system components, radiator, water pump. Electrical gremlins can occur with age.
Tpi System:
Tuned Port Injection systems can be sensitive to fuel pressure issues and sensor failures, impacting performance and fuel economy.
Automatic Transmission:
The 4L60E transmission, while generally robust, can develop issues related to solenoid packs and torque converter clutch operation if not properly maintained.
📚 Vehicle History
Brand Heritage
Gm Truck Division:
GMC has a long-standing history in the truck and commercial vehicle market, known for robust and durable vehicles.
Model Evolution
Suburban Lineage:
The Suburban is one of the longest-running nameplates in automotive history, dating back to 1935. The 1991 model is part of the GMT400 platform introduction, which represented a significant modernization for GM's trucks and SUVs.
Production
Manufacturing Location:
Likely produced in Janesville, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Era Specific Accolades:
As part of the GMT400 platform launch, these vehicles were recognized for their significant advancements in ride quality, handling, and interior refinement compared to their predecessors. Specific awards for the Suburban model in 1991 are not prominent.