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Harley Davidson Duo Glide 1958 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Duo-Glide Year: 1958 Generation Generation: FL Series (Pre-Shovelhead) 👋 Introduction Market Position Target Audience: Professional motorcycle technicians, experienced DIY mechanics, and restorers Competitive Analysis Value Proposition: Provides comprehensive, factory-level repair and maintenance information for the iconic 1958 Duo-Glide, eliminating the need for costly dealership services or incomplete aftermarket guides. Key Features Detail Level: Extremely detailed, with numbered steps, cautions, warnings, and exploded views Usability: User-friendly with a numbered table of contents and bold figure numbers for quick referencing Accessibility: Instant digital download format for immediate access and no shipping costs 📋 Manual Details Coverage Areas Engine Service: Complete overhaul, tuning, and component repair Transmission Service: Disassembly, assembly, adjustment, and component repair Electrical System: Wiring diagrams, troubleshooting, lighting, ignition, charging system Chassis And Suspension: Frame, forks, shocks, steering, wheel bearings Braking System: Front and rear brake mechanisms, adjustments, and maintenance Bodywork And Trim: Fenders, tanks, seat, controls, and accessories Page Count Estimated Pages: Approximately 300-400 (based on typical comprehensive service manuals of this era) Manual Type Type: Full Service and Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Cylinder head, cylinders, pistons, connecting rods, crankshaft, camshaft, valve train, oil pump, timing gears Fuel System: Carburetor (likely Linkert), fuel lines, fuel tank, fuel filter Ignition System: Distributor, coils, spark plugs, points, condenser Charging System: Generator, voltage regulator, battery Clutch And Drivetrain: Clutch assembly, primary drive, final drive chain Suspension Front: Telescopic fork service, fluid changes, seal replacement Suspension Rear: Shock absorber service, bushings, pivot points Wheels And Tires: Wheel bearings, spoke tension, tire pressure, tire replacement Procedures Included Routine Maintenance: Oil changes, lubrication points, filter replacement, spark plug checks, chain adjustment Engine Rebuilding: Complete engine tear-down, component inspection, clearance measurements, reassembly Carburetor Overhaul: Disassembly, cleaning, jetting, adjustment, and troubleshooting Ignition Timing: Setting ignition timing with points and distributor Electrical Troubleshooting: Diagnostic procedures for common electrical faults using wiring diagrams Suspension Overhaul: Fork seal replacement, shock absorber rebuilds, steering head bearing adjustment Brake Adjustment: Cable adjustments, brake shoe inspection and replacement Technical Depth Diagnostic Capabilities: Comprehensive troubleshooting guides for engine, electrical, and mechanical issues Repair Scope: Covers everything from basic adjustments to full engine and transmission rebuilds Illustrations: Detailed drawings, diagrams, and photographs for step-by-step guidance Professional Level: Prepared for professional technicians, offering the same depth as factory manuals 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printable: Full Printable (all pages) Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) Delivery Method Delivery: Instant Download Software Requirements Reader Requirement: Adobe PDF Reader Extraction Requirement: WinRAR (for compressed files if applicable) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 45-degree V-twin OHV Displacement: 74 cubic inches (1208 cc) Bore X Stroke: 3.4375 in x 4.125 in (87.3 mm x 104.8 mm) Compression Ratio: Approximately 7.0:1 (varies with specific model and tuning) Performance Horsepower: Estimated 40-45 HP @ 4800 RPM (typical for the era) Torque: Estimated 60-65 lb-ft @ 3000 RPM (typical for the era) Fuel System Carburetor Type: Linkert M74B (or similar variant) Fuel Octane Rating: Regular leaded gasoline (e.g., 91-94 RON / 87-89 AKI) Lubrication System Oil Capacity: Approximately 4 U.S. quarts (3.8 liters) of engine oil Oil Type: Viscosity SAE 50 or SAE 20W-50 (depending on ambient temperature) - typically petroleum-based 🔧 Transmission Standard Type: 4-speed constant mesh, foot-shifted Optional Features: Hand clutch lever (left side handlebar) Features Transmission Fluid: Harley-Davidson transmission lubricant or equivalent (e.g., petroleum-based gear oil) 📐 Dimensions Exterior Wheelbase: Approximately 60.5 inches (1537 mm) Length: Approximately 90 inches (2286 mm) Weights Dry Weight: Approximately 550-600 lbs (250-272 kg) 🛡️ Safety Features Ratings Safety Features: Basic motorcycle safety features of the era; no modern electronic safety systems Active Features Braking System: Drum brakes (front and rear) 💡 Technology Features Infotainment Features: N/A (No infotainment systems or electronic features typical of modern motorcycles) 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 - 1,500 miles (1600 - 2400 km) or annually, whichever comes first. Primary Chain Lubrication: Regularly checked and topped up, typically with the same oil as the engine. Ignition Points Cleaning And Gap: Every 1,000 - 2,000 miles (1600 - 3200 km) or as needed based on performance. Carburetor Cleaning And Adjustment: As needed, or every 2,000 - 3,000 miles (3200 - 4800 km). Fluid Specifications Engine Oil Viscosity: SAE 50 or SAE 20W-50 (depending on ambient temperature). Transmission Oil Type: Harley-Davidson transmission lubricant or equivalent (e.g., petroleum-based gear oil). Fork Oil: Specific fork oil as per manual recommendations (likely a light to medium weight oil). Known Issues Common Wear Items: Valve guides, piston rings, clutch plates, ignition points, generator brushes, and fork seals. Carburetor Issues: Linkert carburetors can be prone to wear and require...
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Harley Davidson Duo Glide 1958 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Duo-Glide
Year:
1958
Generation
Generation:
FL Series (Pre-Shovelhead)
👋 Introduction
Market Position
Target Audience:
Professional motorcycle technicians, experienced DIY mechanics, and restorers
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-level repair and maintenance information for the iconic 1958 Duo-Glide, eliminating the need for costly dealership services or incomplete aftermarket guides.
Key Features
Detail Level:
Extremely detailed, with numbered steps, cautions, warnings, and exploded views
Usability:
User-friendly with a numbered table of contents and bold figure numbers for quick referencing
Accessibility:
Instant digital download format for immediate access and no shipping costs
📋 Manual Details
Coverage Areas
Engine Service:
Complete overhaul, tuning, and component repair
Transmission Service:
Disassembly, assembly, adjustment, and component repair
Electrical System:
Wiring diagrams, troubleshooting, lighting, ignition, charging system
Chassis And Suspension:
Frame, forks, shocks, steering, wheel bearings
Braking System:
Front and rear brake mechanisms, adjustments, and maintenance
Bodywork And Trim:
Fenders, tanks, seat, controls, and accessories
Page Count
Estimated Pages:
Approximately 300-400 (based on typical comprehensive service manuals of this era)
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Cylinder head, cylinders, pistons, connecting rods, crankshaft, camshaft, valve train, oil pump, timing gears
Fuel System:
Carburetor (likely Linkert), fuel lines, fuel tank, fuel filter
Ignition System:
Distributor, coils, spark plugs, points, condenser
Charging System:
Generator, voltage regulator, battery
Clutch And Drivetrain:
Clutch assembly, primary drive, final drive chain
Suspension Front:
Telescopic fork service, fluid changes, seal replacement
Suspension Rear:
Shock absorber service, bushings, pivot points
Wheels And Tires:
Wheel bearings, spoke tension, tire pressure, tire replacement
Procedures Included
Routine Maintenance:
Oil changes, lubrication points, filter replacement, spark plug checks, chain adjustment
Engine Rebuilding:
Complete engine tear-down, component inspection, clearance measurements, reassembly
Carburetor Overhaul:
Disassembly, cleaning, jetting, adjustment, and troubleshooting
Ignition Timing:
Setting ignition timing with points and distributor
Electrical Troubleshooting:
Diagnostic procedures for common electrical faults using wiring diagrams
Suspension Overhaul:
Fork seal replacement, shock absorber rebuilds, steering head bearing adjustment
Brake Adjustment:
Cable adjustments, brake shoe inspection and replacement
Technical Depth
Diagnostic Capabilities:
Comprehensive troubleshooting guides for engine, electrical, and mechanical issues
Repair Scope:
Covers everything from basic adjustments to full engine and transmission rebuilds
Illustrations:
Detailed drawings, diagrams, and photographs for step-by-step guidance
Professional Level:
Prepared for professional technicians, offering the same depth as factory manuals
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printable:
Full Printable (all pages)
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
Delivery Method
Delivery:
Instant Download
Software Requirements
Reader Requirement:
Adobe PDF Reader
Extraction Requirement:
WinRAR (for compressed files if applicable)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin OHV
Displacement:
74 cubic inches (1208 cc)
Bore X Stroke:
3.4375 in x 4.125 in (87.3 mm x 104.8 mm)
Compression Ratio:
Approximately 7.0:1 (varies with specific model and tuning)
Performance
Horsepower:
Estimated 40-45 HP @ 4800 RPM (typical for the era)
Torque:
Estimated 60-65 lb-ft @ 3000 RPM (typical for the era)
Fuel System
Carburetor Type:
Linkert M74B (or similar variant)
Fuel Octane Rating:
Regular leaded gasoline (e.g., 91-94 RON / 87-89 AKI)
Lubrication System
Oil Capacity:
Approximately 4 U.S. quarts (3.8 liters) of engine oil
Oil Type:
Viscosity SAE 50 or SAE 20W-50 (depending on ambient temperature) - typically petroleum-based
🔧 Transmission
Standard
Type:
4-speed constant mesh, foot-shifted
Optional
Features:
Hand clutch lever (left side handlebar)
Features
Transmission Fluid:
Harley-Davidson transmission lubricant or equivalent (e.g., petroleum-based gear oil)
📐 Dimensions
Exterior
Wheelbase:
Approximately 60.5 inches (1537 mm)
Length:
Approximately 90 inches (2286 mm)
Weights
Dry Weight:
Approximately 550-600 lbs (250-272 kg)
🛡️ Safety Features
Ratings
Safety Features:
Basic motorcycle safety features of the era; no modern electronic safety systems
Active Features
Braking System:
Drum brakes (front and rear)
💡 Technology Features
Infotainment
Features:
N/A (No infotainment systems or electronic features typical of modern motorcycles)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 - 1,500 miles (1600 - 2400 km) or annually, whichever comes first.
Primary Chain Lubrication:
Regularly checked and topped up, typically with the same oil as the engine.
Ignition Points Cleaning And Gap:
Every 1,000 - 2,000 miles (1600 - 3200 km) or as needed based on performance.
Carburetor Cleaning And Adjustment:
As needed, or every 2,000 - 3,000 miles (3200 - 4800 km).
Fluid Specifications
Engine Oil Viscosity:
SAE 50 or SAE 20W-50 (depending on ambient temperature).
Transmission Oil Type:
Harley-Davidson transmission lubricant or equivalent (e.g., petroleum-based gear oil).
Fork Oil:
Specific fork oil as per manual recommendations (likely a light to medium weight oil).
Known Issues
Common Wear Items:
Valve guides, piston rings, clutch plates, ignition points, generator brushes, and fork seals.
Carburetor Issues:
Linkert carburetors can be prone to wear and require precise adjustment for optimal performance.
Electrical System Reliability:
Older electrical systems, particularly generators and voltage regulators, can be a source of troubleshooting.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history in performance, touring, and customization.
Model Evolution
Duo Glide Lineage:
The Duo-Glide designation marked the introduction of rear hydraulic suspension, building upon the Hydra-Glide (FL) lineage. It preceded the Shovelhead era.
Production
Production Years:
1958-1964 (Duo-Glide models)
🏆 Awards & Recognition
Recognitions
Historical Significance:
The Duo-Glide is a significant model in Harley-Davidson's history, representing a key step in the evolution of their large V-twin touring motorcycles.
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