Harley Davidson Dyna 2002 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Year: 2002 Models Covered: • FXD Dyna Super Glide • FXDL Dyna Low Rider • FXDWG Dyna Wide Glide • FXDX Dyna Super Glide Sport • FXDXT Dyna Super Glide T-Sport 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics Value Proposition: Inexpensive way to keep vehicle working properly, comprehensive repair and service information Competitive Analysis Comparison To Physical Manuals: Avoids shipping costs and wait times for paper textbooks or CD-ROMs Key Features Content Source: Complete official full factory service repair manual Navigability: Numbered table of contents for fast information retrieval 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Page Count Estimated: Hundreds of pages Printability: Printable in entirety or selected pages 📖 Manual Coverage Systems Covered General Information: Included Maintenance: Included Chassis: Included Fuel System: Included Cooling System: Included Engine: Included Clutch: Included Engine Lubrication System: Included Engine Removal Installation: Included Drive: Included Transmission: Included Wheels Tires: Included Final Drive: Included Brakes: Included Suspension: Included Steering: Included Frame: Included Electrical System: Included Wiring Diagrams: Included Procedures Included Repair Procedures: Step-by-step instructions based on complete disassembly Troubleshooting: Combined with electrical service procedures Diagnostics: Enabled by detailed wiring diagrams and procedures Technical Depth Detail Level: Comprehensive, suitable for do-it-yourselfers and experienced mechanics Illustrations: Hundreds of photos and illustrations, enlarged insets for detailed part examination Instruction Format: Numbered instructions, detailed substeps, notes, cautions, and warnings 📊 Manual Specifications File Format File Format: PDF Compatibility: All PC based Windows operating systems, Mac Storage: Saves to hard-drive, can be burned to CD-ROM Print Quality Print Quality: Professional quality, in-depth Searchability: Implied by PDF format, though explicit text searchability not guaranteed without OCR Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant download link on checkout page Shipping Cost: None Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Family: Evo V-Twin (likely) Displacement Cc: Typically 1450cc (88 cubic inches) for 2002 Harley-Davidson Dyna models Engine Configuration: Air-cooled, 45-degree V-twin Valvetrain: Overhead valves (OHV), 2 valves per cylinder Performance Horsepower Approximate: Estimated 60-70 HP (specific to sub-model and tuning) Torque Approximate: Estimated 70-80 lb-ft (specific to sub-model and tuning) Fuel System Fuel Delivery: Carburetor (e.g., Keihin CV carb) or Electronic Fuel Injection (EFI) depending on specific model variant within the Dyna family. Fuel Type: Unleaded gasoline, minimum 87 octane 🔧 Transmission Standard Transmission Type: 5-speed manual constant mesh Clutch Type: Wet, multi-plate Features Drive Type: Belt drive to rear wheel 📐 Dimensions Exterior Wheelbase Inches: Varies by model, typically around 63.0 - 64.5 inches Weights Dry Weight Lbs: Varies by model, typically around 580 - 630 lbs Gvwr Lbs: Not explicitly provided, but would be significantly higher than dry weight 🛡️ Safety Features Ratings Safety Ratings: Not applicable for motorcycles in the same manner as automobiles Active Features Braking System: Dual disc front brakes, single disc rear brake Passive Features Lighting: Headlight, taillight, brake light, turn signals 💡 Technology Features Infotainment Infotainment System: Basic instrumentation (speedometer, tachometer, fuel gauge, oil pressure light, neutral indicator). No advanced infotainment systems typical of modern vehicles. Driver Assistance Driver Assistance Features: None Connectivity Connectivity Features: None 🔧 Maintenance Service Intervals Initial Service: Typically at 1,000 miles (oil change, primary chain adjustment, filter check, inspection) Subsequent Service: Generally every 5,000 miles (oil changes, inspections), with more comprehensive services at 10,000, 15,000 miles etc. (refer to manual for specifics). Fluid Specifications Engine Oil Type: Harley-Davidson recommends specific SAE 20W-50 motorcycle oil (e.g., Harley-Davidson Syn3 or conventional H-D 360). Refer to manual for exact specifications. Primary Chain Case Oil Type: Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or equivalent. Brake Fluid Type: DOT 4 brake fluid (check caliper and master cylinder for specific recommendations). Transmission Oil Type: Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or equivalent. Known Issues Common Issues 2002 Dyna: Potential for oil leaks (especially from crankcase seals), starter issues, regulator/rectifier failures, carburetor performance tuning, clutch adjustment, and primary chain wear. Specific to the Evo engine, attention to cam chain tensioners (if applicable to early Evo versions) and valve adjustments is crucial. Parts Replacement Air Filter Part Number Example: Likely Harley-Davidson P/N 29074-01 (for EFI models) or similar for carbureted models. Specific part number depends on exact model and configuration. Oil Filter Part Number Example: Likely Harley-Davidson P/N 63796-77B or 63796-99. Specific part number depends on the engine and oil filter housing. 📚 Vehicle History Brand Heritage Brand Focus: American manufacturer of custom, cruiser, and touring motorcycles. Model Evolution Dyna Platform: Introduced in 1991, the Dyna platform featured a frame with a more traditional, rigid appearance compared to the Softail's hidden rear suspension. Known for its blend of classic styling and modern performance. Production Production Period For 2002 Models: Calendar year...
Inexpensive way to keep vehicle working properly, comprehensive repair and service information
Competitive Analysis
Comparison To Physical Manuals:
Avoids shipping costs and wait times for paper textbooks or CD-ROMs
Key Features
Content Source:
Complete official full factory service repair manual
Navigability:
Numbered table of contents for fast information retrieval
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Page Count Estimated:
Hundreds of pages
Printability:
Printable in entirety or selected pages
📖 Manual Coverage
Systems Covered
General Information:
Included
Maintenance:
Included
Chassis:
Included
Fuel System:
Included
Cooling System:
Included
Engine:
Included
Clutch:
Included
Engine Lubrication System:
Included
Engine Removal Installation:
Included
Drive:
Included
Transmission:
Included
Wheels Tires:
Included
Final Drive:
Included
Brakes:
Included
Suspension:
Included
Steering:
Included
Frame:
Included
Electrical System:
Included
Wiring Diagrams:
Included
Procedures Included
Repair Procedures:
Step-by-step instructions based on complete disassembly
Troubleshooting:
Combined with electrical service procedures
Diagnostics:
Enabled by detailed wiring diagrams and procedures
Technical Depth
Detail Level:
Comprehensive, suitable for do-it-yourselfers and experienced mechanics
Illustrations:
Hundreds of photos and illustrations, enlarged insets for detailed part examination
Instruction Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility:
All PC based Windows operating systems, Mac
Storage:
Saves to hard-drive, can be burned to CD-ROM
Print Quality
Print Quality:
Professional quality, in-depth
Searchability:
Implied by PDF format, though explicit text searchability not guaranteed without OCR
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant download link on checkout page
Shipping Cost:
None
Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Family:
Evo V-Twin (likely)
Displacement Cc:
Typically 1450cc (88 cubic inches) for 2002 Harley-Davidson Dyna models
Engine Configuration:
Air-cooled, 45-degree V-twin
Valvetrain:
Overhead valves (OHV), 2 valves per cylinder
Performance
Horsepower Approximate:
Estimated 60-70 HP (specific to sub-model and tuning)
Torque Approximate:
Estimated 70-80 lb-ft (specific to sub-model and tuning)
Fuel System
Fuel Delivery:
Carburetor (e.g., Keihin CV carb) or Electronic Fuel Injection (EFI) depending on specific model variant within the Dyna family.
Fuel Type:
Unleaded gasoline, minimum 87 octane
🔧 Transmission
Standard
Transmission Type:
5-speed manual constant mesh
Clutch Type:
Wet, multi-plate
Features
Drive Type:
Belt drive to rear wheel
📐 Dimensions
Exterior
Wheelbase Inches:
Varies by model, typically around 63.0 - 64.5 inches
Weights
Dry Weight Lbs:
Varies by model, typically around 580 - 630 lbs
Gvwr Lbs:
Not explicitly provided, but would be significantly higher than dry weight
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for motorcycles in the same manner as automobiles
Active Features
Braking System:
Dual disc front brakes, single disc rear brake
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation (speedometer, tachometer, fuel gauge, oil pressure light, neutral indicator). No advanced infotainment systems typical of modern vehicles.
Driver Assistance
Driver Assistance Features:
None
Connectivity
Connectivity Features:
None
🔧 Maintenance
Service Intervals
Initial Service:
Typically at 1,000 miles (oil change, primary chain adjustment, filter check, inspection)
Subsequent Service:
Generally every 5,000 miles (oil changes, inspections), with more comprehensive services at 10,000, 15,000 miles etc. (refer to manual for specifics).
Fluid Specifications
Engine Oil Type:
Harley-Davidson recommends specific SAE 20W-50 motorcycle oil (e.g., Harley-Davidson Syn3 or conventional H-D 360). Refer to manual for exact specifications.
Primary Chain Case Oil Type:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or equivalent.
Brake Fluid Type:
DOT 4 brake fluid (check caliper and master cylinder for specific recommendations).
Transmission Oil Type:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or equivalent.
Known Issues
Common Issues 2002 Dyna:
Potential for oil leaks (especially from crankcase seals), starter issues, regulator/rectifier failures, carburetor performance tuning, clutch adjustment, and primary chain wear. Specific to the Evo engine, attention to cam chain tensioners (if applicable to early Evo versions) and valve adjustments is crucial.
Parts Replacement
Air Filter Part Number Example:
Likely Harley-Davidson P/N 29074-01 (for EFI models) or similar for carbureted models. Specific part number depends on exact model and configuration.
Oil Filter Part Number Example:
Likely Harley-Davidson P/N 63796-77B or 63796-99. Specific part number depends on the engine and oil filter housing.
📚 Vehicle History
Brand Heritage
Brand Focus:
American manufacturer of custom, cruiser, and touring motorcycles.
Model Evolution
Dyna Platform:
Introduced in 1991, the Dyna platform featured a frame with a more traditional, rigid appearance compared to the Softail's hidden rear suspension. Known for its blend of classic styling and modern performance.
Production
Production Period For 2002 Models:
Calendar year 2001 for 2002 model year bikes.
🏆 Awards & Recognition
Recognitions
Awards Certifications:
Not applicable for this type of product (service manual).