Harley Davidson FLHR Road King 2011 Workshop Service Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2011 Codes Vin Prefix: 1HD1 👋 Introduction Market Position Positioning: The FLHR Road King is a flagship touring cruiser known for its classic styling, comfortable ride, and long-distance capabilities. Competitive Analysis Competitors: Competes with other large-displacement cruisers and touring motorcycles from brands like Indian Motorcycle, and to some extent, custom or premium offerings from other manufacturers. Key Features Features: Detachable windscreen, classic FL front fairing, comfortable seating, ample storage with saddlebags, and the iconic Harley-Davidson V-twin engine. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Fuel System, Electrical System, Ignition System, Lighting, Chassis, Suspension, Brakes, Wheels, Tires, Bodywork, Frame, Tools, Troubleshooting, Diagrams, Specifications Applicable Models: Harley-Davidson FLHR Road King (2011 model year) Page Count Page Count: Hundreds (Estimated 600-800 pages typical for a full factory manual) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download Searchability: PDF format allows for keyword searching of specific procedures or components. Printability: Fully printable, allowing for creation of a physical workshop manual for use in a garage or shop environment. 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, assembly, disassembly, inspection, tuning, and troubleshooting of the Twin Cam 103 engine. Transmission: Service and repair procedures for the 6-speed Cruise Drive transmission, including clutch, primary drive, and final drive. Electrical: Comprehensive wiring diagrams, troubleshooting guides for ignition, lighting, charging system, starter, and accessory circuits. Chassis: Frame inspection, fork service, shock absorber replacement, steering head bearing adjustment, and wheel bearing service. Brakes: Front and rear brake system maintenance, including caliper rebuild, hydraulic system bleeding, and pad replacement. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, spark plug service, belt tensioning, and brake adjustments. Repair: Step-by-step instructions for component replacement, engine rebuilding, transmission overhauls, electrical diagnostics, and body panel repair. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon performance issues, starting problems, and electrical faults. Diagnostics: Includes diagnostic trouble codes (DTCs), flowcharts, and symptom-based troubleshooting for various systems. Technical Depth Depth: Complete factory-level diagnostic and repair information, suitable for professional technicians and experienced DIY enthusiasts. Engine Rebuild: Detailed specifications and procedures for complete engine teardown, component inspection, measurement, and reassembly. Electrical Diagnostics: In-depth wiring diagrams with component locations, resistance values, voltage drop tests, and signal tracing for complex electrical issues. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution scans, suitable for printing with clear text and diagrams. Binding Type Binding Type: N/A (Digital Download - Printable) Paper Type Paper Type: N/A (Digital Download - Printable) ⚙️ Engine Specifications Primary Engine Engine Type: Harley-Davidson Twin Cam 103 Displacement: 1690 cc (103 cubic inches) Bore X Stroke: 3.875 in. x 4.38 in. (98.4 mm x 111.3 mm) Compression Ratio: 9.6:1 Cooling System: Air-cooled Performance Horsepower: Approx. 75 HP @ 5010 RPM (Manufacturer Estimate) Torque: Approx. 97 ft-lbs @ 3500 RPM (Manufacturer Estimate) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) with throttle-by-wire Fuel Type: Unleaded gasoline, 91 octane (R+M)/2 recommended 🔧 Transmission Standard Transmission Type: 6-speed Cruise Drive Clutch Type: Clutched, multiple-dry plate, cable operated Primary Drive: Gear, 37/46 ratio Final Drive: Belt, 32/66 ratio Features Features: Overdrive gear for relaxed highway cruising. 📐 Dimensions Exterior Length: 93.5 in. (2375 mm) Width: 35.5 in. (902 mm) Height: 54.3 in. (1379 mm) Seat Height Laden: 26.3 in. (668 mm) Ground Clearance: 5.1 in. (130 mm) Cargo Saddlebag Capacity: Approx. 2.2 cu ft total Weights Dry Weight: 705 lbs (320 kg) Wet Weight: Approx. 747 lbs (339 kg) Gross Vehicle Weight Rating Gvwr: 1260 lbs (572 kg) Fuel Capacity: 5.0 gal (18.9 L) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for motorcycles in the same manner as automobiles. Active Features Brakes: Standard front and rear disc brakes. Optional ABS available on some models/trims. Lighting: Halogen headlight, passing lamps, and LED taillight/brake light for enhanced visibility. Passive Features Chassis Stability: Stable chassis design and long wheelbase contribute to predictable handling. 💡 Technology Features Infotainment Audio System: Typically equipped with a premium sound system and CB/intercom radio, often with handlebar-mounted controls. Cruise Control: Standard electronic cruise control for highway comfort. Display: Analog speedometer and tachometer with integrated digital display for odometer, trip meters, and gear indicator. Driver Assistance ABS: Anti-lock Braking System (ABS) was optional on the 2011 FLHR Road King and available on certain configurations. Connectivity Connectivity Features: Limited to wired audio input/output for aftermarket devices. No Bluetooth or smartphone integration standard. 🔧 Maintenance Service Intervals First Service: 1000 miles or 1 month, whichever comes first (includes engine oil and filter change, chassis lubrication, and inspection). Subsequent Service: Every 5000 miles or 6 months, whichever comes first. Includes engine oil and filter, inspection of critical components, and lubrication. Transmission Oil Change: Every 10,000 miles or 12 months. Primary...
The FLHR Road King is a flagship touring cruiser known for its classic styling, comfortable ride, and long-distance capabilities.
Competitive Analysis
Competitors:
Competes with other large-displacement cruisers and touring motorcycles from brands like Indian Motorcycle, and to some extent, custom or premium offerings from other manufacturers.
Key Features
Features:
Detachable windscreen, classic FL front fairing, comfortable seating, ample storage with saddlebags, and the iconic Harley-Davidson V-twin engine.
Potential for oil leaks at base gasket or rocker box seals. Timing chain tensioner wear on earlier Twin Cam models (though 103 is generally robust).
Electrical Considerations:
Loose connections, battery terminal corrosion, voltage regulator issues are possible but not pervasive for this year.
Tools
Required Special Tools:
Specific Harley-Davidson service tools for engine assembly, transmission, electrical diagnostics, and suspension adjustments (detailed in manual).
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history in performance, custom culture, and touring.
Model Evolution
Road King Lineage:
The Road King line has been a cornerstone of Harley-Davidson's touring offerings, evolving from the FXR platform to the FLHT chassis and eventually adopting the Twin Cam engine. Known for its classic styling, it often evokes the spirit of the Panhead and Shovelhead era.
United States (Various Harley-Davidson facilities)
🏆 Awards & Recognition
Recognitions
Model Recognition:
Consistently recognized for its classic styling and comfortable touring performance within the cruiser segment. Specific awards vary by publication and year.
Ratings
Customer Satisfaction:
Generally high customer satisfaction for ride quality, styling, and engine performance.