2006 Harley Davidson FLHRC Road King Service Repair Workshop Manual Download PDF
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The FLHRC Road King Classic, produced in 2006, represents a pinnacle of American cruiser motorcycle engineering, blending timeless styling with robust performance for discerning riders. This full-size cruiser is designed for comfortable long-distance touring and spirited riding, powered by an air-cooled Twin Cam 96 V-Twin engine delivering substantial torque. Its iconic design, often enhanced with classic styling cues for the Classic variant, embodies the rich heritage of the brand, offering a unique riding experience celebrated by enthusiasts. The FLHRC is equipped with features like cruise control, contributing to its appeal for riders who value both heritage and modern convenience. This comprehensive Factory Service Repair Workshop Manual provides detailed technical information essential for the maintenance and repair of your 2006 FLHRC Road King Classic. It covers all major systems, including the engine, drivetrain, chassis, electrical system, brakes, fuel system, and bodywork, with in-depth procedures for scheduled maintenance, component disassembly and reassembly, and troubleshooting. The manual is designed to empower owners and professional technicians alike, offering step-by-step instructions, exploded views, and critical specifications to ensure the longevity, reliability, and optimal performance of the motorcycle. 🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRC Road King Year: 2006 Platform Code: FL Sub Model: Road King Classic 👋 Introduction Market Position Vehicle Segment: Full-size cruiser motorcycle Target Audience: Touring, cruising enthusiasts, riders who perform their own maintenance and repairs Competitive Analysis Competitors 2006: Indian Chief, Victory Kingpin, Honda Gold Wing (though different segment), various custom choppers Key Features Vehicle Philosophy: Classic styling, comfortable long-distance touring, powerful V-twin engine, Harley-Davidson heritage Manual Value Proposition Benefit: Cost savings on dealership service, empowerment for DIY maintenance, in-depth understanding of the vehicle's systems Ease Of Use: Easy-to-read text, clear diagrams, step-by-step instructions for both novices and experienced mechanics 📋 Manual Details Coverage Areas Systems Covered: Engine, Drivetrain, Chassis, Electrical System, Brakes, Suspension, Fuel System, Ignition System, Bodywork, Maintenance, Troubleshooting Page Count Estimated Pages: Comprehensive (Specific page count not provided, but described as 'complete factory service repair manual') Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, internal components, lubrication, cooling (air-cooled), tuning, diagnostics Drivetrain: Primary drive, clutch, transmission, final drive (belt drive), lubrication, adjustments, repair Chassis: Frame, suspension (front fork, rear shocks), steering head bearings, wheels, tires, spokes, wheel alignment Electrical System: Wiring diagrams, lighting, ignition, starting system, charging system, battery, instrumentation, diagnostics Brakes: Hydraulic brake system (front and rear), caliper overhaul, brake fluid, bleeding procedures, adjustments Fuel System: Fuel tank, fuel lines, fuel pump, fuel injection system (EFI), throttle body, idle control, enrichener control Bodywork: Fairings, saddlebags, fenders, fuel tank, seats, handlebars, controls, mounting hardware Cooling System: Air cooling system principles and maintenance Procedures Included Maintenance: Scheduled maintenance, fluid changes (engine oil, primary lubricant, transmission lubricant), filter replacement, lubrication points, spark plug replacement, tire checks, brake checks Repair: Complete disassembly and reassembly of all major vehicle components, engine rebuild, transmission repair, suspension overhaul, electrical component replacement Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides, electrical system diagnostics Wheel Spokes Maintenance: Inspection, tensioning, and spoke replacement procedures for classic wire-spoke wheels Drive Belt Maintenance: Inspection, tensioning, and replacement of the final drive belt Technical Depth Depth: Detailed step-by-step instructions, exploded views, high-quality diagrams and illustrations, torque specifications, clearances, diagnostic codes 📊 Manual Specifications File Format File Format: PDF Print Quality Quality: High-quality diagrams and text, printable pages Binding Type Binding Type: Digital download (PDF) Paper Type Paper Type: N/A (Digital) Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader & WinZip Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 96 V-Twin Displacement: 1584 cc (96 cubic inches) Bore X Stroke: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm) Compression Ratio: 8.8:1 Valve Train: Overhead valves (OHV), 2 valves per cylinder Performance Horsepower: Approx. 65-70 HP (Estimated, as official Harley-Davidson figures varied) Torque: Approx. 80-85 ft-lbs @ 3500 RPM (Estimated) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded Gasoline, 91 octane (R+M)/2 minimum recommended Engine Oil Oil Capacity: 3.5 US quarts (3.3 Liters) with filter change Recommended Oil Viscosity: SAE 20W50 (Harley-Davidson recommended for most conditions) Recommended Oil Specification: API SG, SH, SJ or Harley-Davidson Genuine V-Twin Motor Oil 🔧 Transmission Standard Type: 5-speed Cruise Drive Gear Ratios: 1st: 9.314, 2nd: 6.443, 3rd: 4.724, 4th: 3.750, 5th: 3.150 (Typical ratios, refer to manual for exact specifications) Features Clutch Type: Hydraulically actuated, multi-plate wet clutch Transmission Lubricant Capacity: 2.8 US quarts (2.6 Liters) Transmission Lubricant Type: Harley-Davidson Formula + Transmission Drive Lube or equivalent 📐 Dimensions Exterior Length: 99.0 inches (2515 mm) Seat Height: 28.3 inches (719 mm) unladen Ground Clearance: 5.1 inches (130 mm) Weights Dry Weight: 705 lbs (320 kg) Wet Weight: 740...
The FLHRC Road King Classic, produced in 2006, represents a pinnacle of American cruiser motorcycle engineering, blending timeless styling with robust performance for discerning riders. This full-size cruiser is designed for comfortable long-distance touring and spirited riding, powered by an air-cooled Twin Cam 96 V-Twin engine delivering substantial torque. Its iconic design, often enhanced with classic styling cues for the Classic variant, embodies the rich heritage of the brand, offering a unique riding experience celebrated by enthusiasts. The FLHRC is equipped with features like cruise control, contributing to its appeal for riders who value both heritage and modern convenience.
This comprehensive Factory Service Repair Workshop Manual provides detailed technical information essential for the maintenance and repair of your 2006 FLHRC Road King Classic. It covers all major systems, including the engine, drivetrain, chassis, electrical system, brakes, fuel system, and bodywork, with in-depth procedures for scheduled maintenance, component disassembly and reassembly, and troubleshooting. The manual is designed to empower owners and professional technicians alike, offering step-by-step instructions, exploded views, and critical specifications to ensure the longevity, reliability, and optimal performance of the motorcycle.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRC Road King
Year:
2006
Platform Code:
FL
Sub Model:
Road King Classic
👋 Introduction
Market Position
Vehicle Segment:
Full-size cruiser motorcycle
Target Audience:
Touring, cruising enthusiasts, riders who perform their own maintenance and repairs
Competitive Analysis
Competitors 2006:
Indian Chief, Victory Kingpin, Honda Gold Wing (though different segment), various custom choppers
Complete disassembly and reassembly of all major vehicle components, engine rebuild, transmission repair, suspension overhaul, electrical component replacement
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides, electrical system diagnostics
Wheel Spokes Maintenance:
Inspection, tensioning, and spoke replacement procedures for classic wire-spoke wheels
Drive Belt Maintenance:
Inspection, tensioning, and replacement of the final drive belt
SAE 20W50 (Harley-Davidson recommended for most conditions)
Recommended Oil Specification:
API SG, SH, SJ or Harley-Davidson Genuine V-Twin Motor Oil
🔧 Transmission
Standard
Type:
5-speed Cruise Drive
Gear Ratios:
1st: 9.314, 2nd: 6.443, 3rd: 4.724, 4th: 3.750, 5th: 3.150 (Typical ratios, refer to manual for exact specifications)
Features
Clutch Type:
Hydraulically actuated, multi-plate wet clutch
Transmission Lubricant Capacity:
2.8 US quarts (2.6 Liters)
Transmission Lubricant Type:
Harley-Davidson Formula + Transmission Drive Lube or equivalent
📐 Dimensions
Exterior
Length:
99.0 inches (2515 mm)
Seat Height:
28.3 inches (719 mm) unladen
Ground Clearance:
5.1 inches (130 mm)
Weights
Dry Weight:
705 lbs (320 kg)
Wet Weight:
740 lbs (336 kg) estimated
Gross Vehicle Weight Rating Gvwr:
1160 lbs (526 kg)
Fuel Capacity
Fuel Tank Capacity:
5.0 US gallons (18.9 Liters)
🛡️ Safety Features
Ratings
Crash Safety Ratings:
N/A (Motorcycle safety is generally assessed through independent tests and rider skill, not standardized government crash ratings like cars)
Active Features
Braking System:
Dual front disc brakes, single rear disc brake with hydraulic actuation
Lighting:
Halogen headlight, tail light, brake light, front and rear turn signals
Passive Features
Chassis Stability:
Sturdy frame construction, balanced weight distribution
💡 Technology Features
Infotainment
Audio System:
Optional AM/FM/WB radio with CD player, often with handlebar-mounted controls
Instrumentation:
Analog speedometer and tachometer, fuel gauge, voltmeter, oil pressure gauge, engine diagnostics indicator
Driver Assistance
Cruise Control:
Standard on FLHRC models
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 5,000 miles or annually, whichever comes first (typical for Harley-Davidson of this era, refer to manual for exact specification)
Primary Chain Lubricant Change Interval:
Every 10,000 miles or annually (typical, refer to manual)
Transmission Lubricant Change Interval:
Every 10,000 miles or annually (typical, refer to manual)
Air Cleaner Service:
Inspect every 5,000 miles, replace as needed (refer to manual)
Spark Plug Replacement Interval:
Every 10,000 miles (typical, refer to manual)
Fluid Specifications
Brake Fluid Type:
DOT 4 Synthetic Brake Fluid (for hydraulic clutch and brakes)
Front Fork Oil Type:
Harley-Davidson 15W Fork Oil or equivalent (refer to manual for specific quantity and procedure)
Known Issues
Common 2006 Flhr:
Cam chain tensioner wear (especially earlier Twin Cam engines, less so on later ones), potential starter issues, some electrical connector concerns (refer to manual for specific diagnostics)
Critical Fasteners
Fastener Importance:
Crucial for safety and component integrity. Manual will detail critical torque specifications and fastener types.
📚 Vehicle History
Brand Heritage
Heritage Pillar:
Iconic American motorcycle manufacturer known for its V-twin engines and long history dating back to 1903.
Model Evolution
Road King Lineage:
The Road King line was introduced in 1994, emphasizing classic styling with modern V-twin technology. The 'Classic' variant typically adds more nostalgic styling cues.
Twin Cam Engine:
The Twin Cam 88 was introduced in 1999, and the larger Twin Cam 96 (1584cc) was phased in starting in 2007, but the 2006 model year often featured the 1450cc (88 cubic inch) Twin Cam 88 engine, though the product description specifically mentions 'Twin Cam 96' for the 2006 model, which may indicate early introduction or a specific variant. This manual will clarify engine details.
Production
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA (Harley-Davidson assembly plants)
🏆 Awards & Recognition
Recognitions
Awards History:
Harley-Davidson motorcycles, particularly the Road King series, have consistently received acclaim for their touring comfort, iconic styling, and V-twin performance in various motorcycle publications and rider surveys.