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Harley Davidson FLHRCI Road King Classic 2004 Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRCI Road King Classic Year: 2004 Model Code: FLHRCI Generation Touring Platform: Fourth Generation (1997-2008) 👋 Introduction Market Position Target Audience: Harley-Davidson owners seeking to perform their own maintenance and repairs, independent repair shops Competitive Analysis Value Proposition: Cost-effective alternative to dealership service, empowers owners with in-depth knowledge Key Features Manual Advantage: Official factory information, detailed illustrations, comprehensive coverage, digital convenience 📋 Manual Details Coverage Areas Covered Sections: General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but implied to be comprehensive) Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Clutch, Transmission, Drive, Final Drive, Fuel System, Lubrication System Chassis: Frame, Suspension, Steering, Wheels, Tires, Brakes Electrical: Electrical System, Wiring Diagrams, Troubleshooting Procedures Included Maintenance: Routine maintenance, scheduled service, fluid changes, component checks Repair: Step-by-step repair procedures for all covered systems, complete disassembly and reassembly guidance Diagnostics: Troubleshooting guides for common issues, electrical system diagnostics Technical Depth Depth: Comprehensive, suitable for both DIY enthusiasts and experienced mechanics Detail Level: Detailed substeps, notes, cautions, warnings, numbered instructions, thousands of photos and illustrations 📊 Manual Specifications File Format Format: PDF Compatibility: All PC-based Windows operating systems, Mac Print Quality Printability: Printable in its entirety or specific pages, without restriction Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant download link on checkout page Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Family: Twin Cam 88 Engine Displacement: 1450cc (88 cubic inches) Engine Configuration: V-twin, air-cooled Fuel Delivery: Electronic Fuel Injection (EFI) Performance Horsepower: Approx. 67 HP @ 5200 RPM (Estimated, official specs may vary) Torque: Approx. 77 ft-lbs @ 3500 RPM (Estimated, official specs may vary) Fuel System Fuel Type: Unleaded gasoline 🔧 Transmission Standard Type: 5-speed constant mesh Gear Ratios: Specific ratios covered within the manual Features Clutch Type: Wet, multi-plate 📐 Dimensions Exterior Wheelbase: 63.5 inches (1612.9 mm) Weights Dry Weight: 710 lbs (322 kg) Gvwr: 1260 lbs (571.5 kg) 🛡️ Safety Features Ratings Safety Certification: Meets or exceeds federal safety standards for motorcycles Active Features Braking System: Dual-disc front, single-disc rear, hydraulic actuation Lighting: Headlight, taillight, brake lights, turn signals 💡 Technology Features Infotainment Audio System: Optional AM/FM radio with CD player (factory installed on FLHRCI models), speakers integrated into fairing or saddlebags Cruise Control: Standard feature on FLHRCI models Driver Assistance ABS: Not standard on all 2004 models, but potentially available on some configurations. Manual would cover its operation and maintenance. Connectivity Connectivity Features: Limited by contemporary standards; primarily focused on audio and cruise control functionality. 🔧 Maintenance Service Intervals First Service: Typically 1,000 miles (1,600 km) or 3 months Subsequent Services: Generally every 5,000 miles (8,000 km) or 6 months for major services, with shorter intervals for oil changes and checks Fluid Specifications Engine Oil Type: Harley-Davidson recommends specific SAE 20W50 motorcycle oil (e.g., Harley-Davidson Genuine Motor Oil) Primary Chain Case Oil Type: Harley-Davidson primary chain case lubricant (e.g., Formula+, HD-360) Transmission Oil Type: Harley-Davidson transmission lubricant (e.g., Syn-3) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Tires, brake pads, drive belt, battery, clutch plates Potential Concerns 2004: While generally reliable, specific years may have reports of starter issues, cam chain tensioner wear (though addressed in later Twin Cam versions), and potential electrical connectors needing inspection/cleaning. Manual provides detailed checks. 📚 Vehicle History Brand Heritage Manufacturer Origin: United States Model Evolution Road King Lineage: Part of Harley-Davidson's long-standing cruiser and touring heritage, known for classic styling and comfort Production Manufacturing Location: York, Pennsylvania, USA (Typical for Harley-Davidson Touring models) 🏆 Awards & Recognition Recognitions Model Reputation: The Road King series is consistently praised for its classic styling, comfortable ride, and versatility for touring and everyday riding. Often considered a benchmark in the large-displacement cruiser market.
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Harley Davidson FLHRCI Road King Classic 2004 Service Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRCI Road King Classic
Year:
2004
Model Code:
FLHRCI
Generation
Touring Platform:
Fourth Generation (1997-2008)
👋 Introduction
Market Position
Target Audience:
Harley-Davidson owners seeking to perform their own maintenance and repairs, independent repair shops
Competitive Analysis
Value Proposition:
Cost-effective alternative to dealership service, empowers owners with in-depth knowledge
Key Features
Manual Advantage:
Official factory information, detailed illustrations, comprehensive coverage, digital convenience
📋 Manual Details
Coverage Areas
Covered Sections:
General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but implied to be comprehensive)
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Clutch, Transmission, Drive, Final Drive, Fuel System, Lubrication System
Chassis:
Frame, Suspension, Steering, Wheels, Tires, Brakes
Electrical:
Electrical System, Wiring Diagrams, Troubleshooting
Procedures Included
Maintenance:
Routine maintenance, scheduled service, fluid changes, component checks
Repair:
Step-by-step repair procedures for all covered systems, complete disassembly and reassembly guidance
Diagnostics:
Troubleshooting guides for common issues, electrical system diagnostics
Technical Depth
Depth:
Comprehensive, suitable for both DIY enthusiasts and experienced mechanics
Detail Level:
Detailed substeps, notes, cautions, warnings, numbered instructions, thousands of photos and illustrations
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC-based Windows operating systems, Mac
Print Quality
Printability:
Printable in its entirety or specific pages, without restriction
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant download link on checkout page
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Family:
Twin Cam 88
Engine Displacement:
1450cc (88 cubic inches)
Engine Configuration:
V-twin, air-cooled
Fuel Delivery:
Electronic Fuel Injection (EFI)
Performance
Horsepower:
Approx. 67 HP @ 5200 RPM (Estimated, official specs may vary)
Torque:
Approx. 77 ft-lbs @ 3500 RPM (Estimated, official specs may vary)
Fuel System
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Type:
5-speed constant mesh
Gear Ratios:
Specific ratios covered within the manual
Features
Clutch Type:
Wet, multi-plate
📐 Dimensions
Exterior
Wheelbase:
63.5 inches (1612.9 mm)
Weights
Dry Weight:
710 lbs (322 kg)
Gvwr:
1260 lbs (571.5 kg)
🛡️ Safety Features
Ratings
Safety Certification:
Meets or exceeds federal safety standards for motorcycles
Active Features
Braking System:
Dual-disc front, single-disc rear, hydraulic actuation
Lighting:
Headlight, taillight, brake lights, turn signals
💡 Technology Features
Infotainment
Audio System:
Optional AM/FM radio with CD player (factory installed on FLHRCI models), speakers integrated into fairing or saddlebags
Cruise Control:
Standard feature on FLHRCI models
Driver Assistance
ABS:
Not standard on all 2004 models, but potentially available on some configurations. Manual would cover its operation and maintenance.
Connectivity
Connectivity Features:
Limited by contemporary standards; primarily focused on audio and cruise control functionality.
🔧 Maintenance
Service Intervals
First Service:
Typically 1,000 miles (1,600 km) or 3 months
Subsequent Services:
Generally every 5,000 miles (8,000 km) or 6 months for major services, with shorter intervals for oil changes and checks
Fluid Specifications
Engine Oil Type:
Harley-Davidson recommends specific SAE 20W50 motorcycle oil (e.g., Harley-Davidson Genuine Motor Oil)
Primary Chain Case Oil Type:
Harley-Davidson primary chain case lubricant (e.g., Formula+, HD-360)
Transmission Oil Type:
Harley-Davidson transmission lubricant (e.g., Syn-3)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Tires, brake pads, drive belt, battery, clutch plates
Potential Concerns 2004:
While generally reliable, specific years may have reports of starter issues, cam chain tensioner wear (though addressed in later Twin Cam versions), and potential electrical connectors needing inspection/cleaning. Manual provides detailed checks.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
United States
Model Evolution
Road King Lineage:
Part of Harley-Davidson's long-standing cruiser and touring heritage, known for classic styling and comfort
Production
Manufacturing Location:
York, Pennsylvania, USA (Typical for Harley-Davidson Touring models)
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Road King series is consistently praised for its classic styling, comfortable ride, and versatility for touring and everyday riding. Often considered a benchmark in the large-displacement cruiser market.
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