Harley Davidson FLHRCI Road King Classic 2004 Service Manual
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRCI Road King Classic
Year:
2004
Model Code:
FLHRCI
Generation
Touring Platform:
Fourth Generation (1997-2008)
👋 Introduction
Market Position
Target Audience:
Harley-Davidson owners seeking to perform their own maintenance and repairs, independent repair shops
Competitive Analysis
Value Proposition:
Cost-effective alternative to dealership service, empowers owners with in-depth knowledge
Key Features
Manual Advantage:
Official factory information, detailed illustrations, comprehensive coverage, digital convenience
📋 Manual Details
Coverage Areas
Covered Sections:
General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but implied to be comprehensive)
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Clutch, Transmission, Drive, Final Drive, Fuel System, Lubrication System
Chassis:
Frame, Suspension, Steering, Wheels, Tires, Brakes
Electrical:
Electrical System, Wiring Diagrams, Troubleshooting
Procedures Included
Maintenance:
Routine maintenance, scheduled service, fluid changes, component checks
Repair:
Step-by-step repair procedures for all covered systems, complete disassembly and reassembly guidance
Diagnostics:
Troubleshooting guides for common issues, electrical system diagnostics
Technical Depth
Depth:
Comprehensive, suitable for both DIY enthusiasts and experienced mechanics
Detail Level:
Detailed substeps, notes, cautions, warnings, numbered instructions, thousands of photos and illustrations
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC-based Windows operating systems, Mac
Print Quality
Printability:
Printable in its entirety or specific pages, without restriction
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant download link on checkout page
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Family:
Twin Cam 88
Engine Displacement:
1450cc (88 cubic inches)
Engine Configuration:
V-twin, air-cooled
Fuel Delivery:
Electronic Fuel Injection (EFI)
Performance
Horsepower:
Approx. 67 HP @ 5200 RPM (Estimated, official specs may vary)
Torque:
Approx. 77 ft-lbs @ 3500 RPM (Estimated, official specs may vary)
Fuel System
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Type:
5-speed constant mesh
Gear Ratios:
Specific ratios covered within the manual
Features
Clutch Type:
Wet, multi-plate
📐 Dimensions
Exterior
Wheelbase:
63.5 inches (1612.9 mm)
Weights
Dry Weight:
710 lbs (322 kg)
Gvwr:
1260 lbs (571.5 kg)
🛡️ Safety Features
Ratings
Safety Certification:
Meets or exceeds federal safety standards for motorcycles
Active Features
Braking System:
Dual-disc front, single-disc rear, hydraulic actuation
Lighting:
Headlight, taillight, brake lights, turn signals
💡 Technology Features
Infotainment
Audio System:
Optional AM/FM radio with CD player (factory installed on FLHRCI models), speakers integrated into fairing or saddlebags
Cruise Control:
Standard feature on FLHRCI models
Driver Assistance
ABS:
Not standard on all 2004 models, but potentially available on some configurations. Manual would cover its operation and maintenance.
Connectivity
Connectivity Features:
Limited by contemporary standards; primarily focused on audio and cruise control functionality.
🔧 Maintenance
Service Intervals
First Service:
Typically 1,000 miles (1,600 km) or 3 months
Subsequent Services:
Generally every 5,000 miles (8,000 km) or 6 months for major services, with shorter intervals for oil changes and checks
Fluid Specifications
Engine Oil Type:
Harley-Davidson recommends specific SAE 20W50 motorcycle oil (e.g., Harley-Davidson Genuine Motor Oil)
Primary Chain Case Oil Type:
Harley-Davidson primary chain case lubricant (e.g., Formula+, HD-360)
Transmission Oil Type:
Harley-Davidson transmission lubricant (e.g., Syn-3)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Tires, brake pads, drive belt, battery, clutch plates
Potential Concerns 2004:
While generally reliable, specific years may have reports of starter issues, cam chain tensioner wear (though addressed in later Twin Cam versions), and potential electrical connectors needing inspection/cleaning. Manual provides detailed checks.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
United States
Model Evolution
Road King Lineage:
Part of Harley-Davidson's long-standing cruiser and touring heritage, known for classic styling and comfort
Production
Manufacturing Location:
York, Pennsylvania, USA (Typical for Harley-Davidson Touring models)
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Road King series is consistently praised for its classic styling, comfortable ride, and versatility for touring and everyday riding. Often considered a benchmark in the large-displacement cruiser market.
While generally reliable, specific years may have reports of starter issues, cam chain tensioner wear (though addressed in later Twin Cam versions), and potential electrical connectors needing inspection/cleaning. Manual provides detailed checks.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
United States
Model Evolution
Road King Lineage:
Part of Harley-Davidson's long-standing cruiser and touring heritage, known for classic styling and comfort
Production
Manufacturing Location:
York, Pennsylvania, USA (Typical for Harley-Davidson Touring models)
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Road King series is consistently praised for its classic styling, comfortable ride, and versatility for touring and everyday riding. Often considered a benchmark in the large-displacement cruiser market.