Harley Davidson FLHTCUTG Tri Glide Ultra Classic Motorcycle 2010 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCUTG Tri Glide Ultra Classic Year: 2010 Codes Vehicle Code: FLHTCUTG 👋 Introduction Market Position Category: Touring Motorcycle / Three-Wheeled Motorcycle Segment: Premium Touring Competitive Analysis Competitors: Other three-wheeled motorcycles from manufacturers like Can-Am (Spyder RT-S, RT Limited) and custom trike builders. Key Features Vehicle Type: Three-wheeled touring motorcycle offering stability and comfort for long-distance travel. Manual Value Proposition: Provides comprehensive factory-level repair and maintenance data, enabling owners and independent shops to service the vehicle accurately. 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, and Workshop Procedures Diagnostic Coverage: Troubleshooting and Diagnostics Page Count Estimated Pages: Hundreds (Specific count not provided, described as 'hundreds of pages') Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain Chassis: Frame, Suspension, Wheels, Brakes Electrical: Wiring Diagrams, Ignition, Lighting, Gauges, Accessories Bodywork: Fairings, Body Panels, Seats, Storage Compartments Fuel System: Fuel Injection, Fuel Tank, Fuel Pump Cooling System: Radiator, Coolant Flow Exhaust System: Mufflers, Exhaust Pipes, Catalytic Converter Control Systems: Throttle, Clutch, Brake Controls Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Lubrication Repair: Component Overhaul, Replacement, Assembly/Disassembly Troubleshooting: Fault Finding, Diagnostic Tree, Symptom Analysis Technical Data: Specifications, Torque Values, Clearances Technical Depth Depth: Professional-level diagnostics and repair procedures, including detailed exploded diagrams and step-by-step instructions. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text (standard for professional PDFs) Print Quality Print Capability: Printable: Single pages or entire manual Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Licensing Usage Rights: Unlimited use on multiple devices, lifelong access, no expiry ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Air-cooled, Twin Cam 103™ Displacement: 103 cubic inches (1690 cc) Bore X Stroke: 3.875 in. x 4.380 in. (98.4 mm x 111.3 mm) Compression Ratio: 9.2:1 Performance Torque: Approx. 104.7 ft-lb @ 3250 RPM (may vary slightly based on specific tuning and dyno conditions, refer to manual for exact figure) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Premium Unleaded Gasoline, 91 octane or higher Ignition Ignition System: High-performance electronic ignition with spark advance Cooling System Cooling Method: Air-cooled (with oil cooler) 🔧 Transmission Standard Transmission Type: 6-Speed Cruise Drive Clutch: Hydraulically actuated, wet, multi-plate Final Drive: Belt Drive Features Gear Ratios: Refer to manual for specific gear ratios (e.g., 1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.818, 5th: 3.407, 6th: 2.790) Fluid Specifications Transmission Fluid Type: Harley-Davidson Formula+ or equivalent (check manual for specific formulation) 📐 Dimensions Exterior Length: 104.7 in. (2659 mm) Width: 54.3 in. (1380 mm) at handlebars Height: 66.5 in. (1689 mm) at windshield Weights Dry Weight: Approx. 895 lbs (406 kg) (refer to manual for exact figure) Gvwr: 1500 lbs (680 kg) Payload Capacity: Approx. 595 lbs (270 kg) Cargo Storage Capacity: Integrated trunk and saddlebags, significant luggage capacity. 🛡️ Safety Features Active Features Braking System: Linked, 4-piston calipers, hydraulic disc brakes front and rear. Electronic Linked Braking (ELB) integrated. ABS: Yes (Anti-lock Braking System) Passive Features Lighting: Halogen headlamp, LED tail/brake lamps, auxiliary driving lights. Stability: Three-wheel design inherently provides greater stability than a two-wheeled motorcycle. 💡 Technology Features Infotainment Audio System: Integrated Harley-Davidson Audio System with AM/FM, CD Player, and auxiliary input. Display: Multi-function display with analog gauges for speed, tachometer, fuel, and voltage. Driver Assistance Cruise Control: Electronic Cruise Control Connectivity Auxiliary Input: Yes, for connecting external audio devices. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 miles or 12 months, whichever comes first (refer to manual for exact recommendations). Primary Chain Tensioner Inspection: Inspect at 10,000 miles (critical on certain Twin Cam models, check manual for specific model year guidance). Fluid Specifications Engine Oil Type: Harley-Davidson SYN3 Full Synthetic or other H-D approved V-Twin oil (viscosity dependent on ambient temperature, typically 20W-50) Engine Oil Capacity: Approx. 4 quarts (3.8 liters) (with filter change, check manual) Primary Lubricant Type: Harley-Davidson Formula+ or equivalent Primary Lubricant Capacity: Approx. 2.75 quarts (2.6 liters) (check manual) Brake Fluid Type: DOT 4 (refer to manual for specific recommendations and warnings) Coolant Type: Ethylene Glycol based antifreeze, Harley-Davidson specified coolant or equivalent (refer to manual for specific blend ratio) Known Issues Twin Cam Tensioners: Early Twin Cam engines (prior to 2007) had hydraulic tensioners that could fail. 2010 models typically use updated tensioners, but inspection is still recommended as per service intervals. (Manual will detail inspection and replacement procedures). Clutch Actuation: Potential for clutch lever feel inconsistency or engagement issues, detailed diagnostics in the manual. Electrical Connections: Like any vehicle, proper inspection and maintenance of electrical connections are crucial. Manual will cover common connection points and troubleshooting. 📚 Vehicle History Brand Heritage Heritage: Harley-Davidson boasts a long history of motorcycle manufacturing, established in 1903, known...
DOT 4 (refer to manual for specific recommendations and warnings)
Coolant Type:
Ethylene Glycol based antifreeze, Harley-Davidson specified coolant or equivalent (refer to manual for specific blend ratio)
Known Issues
Twin Cam Tensioners:
Early Twin Cam engines (prior to 2007) had hydraulic tensioners that could fail. 2010 models typically use updated tensioners, but inspection is still recommended as per service intervals. (Manual will detail inspection and replacement procedures).
Clutch Actuation:
Potential for clutch lever feel inconsistency or engagement issues, detailed diagnostics in the manual.
Electrical Connections:
Like any vehicle, proper inspection and maintenance of electrical connections are crucial. Manual will cover common connection points and troubleshooting.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson boasts a long history of motorcycle manufacturing, established in 1903, known for its V-twin engines and cruiser/touring segment dominance.
Model Evolution
Trike Development:
The Tri Glide Ultra Classic represents Harley-Davidson's dedicated factory-produced three-wheeled touring platform, building on experience with aftermarket trike conversions and evolving the touring experience.
Production
Manufacturing Location:
York, Pennsylvania, USA
🏆 Awards & Recognition
Recognitions
Segment Recognition:
Harley-Davidson touring motorcycles are consistently recognized for their comfort, performance, and build quality in the touring segment. Specific awards for the Tri Glide Ultra Classic would vary by publication and year.