HD Road KING 1690 FLHR BIKE 2011-15 Workshop Service Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Road King Model Code: FLHR Year: 2011-2015 👋 Introduction Market Position Segment: Harley-Davidson's iconic cruiser, offering a blend of classic styling and touring capability. Competitive Analysis Competitors: Directly competes with other large-displacement V-twin cruisers and touring motorcycles from brands like Indian Motorcycle, Victory Motorcycles (discontinued), and certain Japanese manufacturers in the touring segment. Key Features Engine Heritage: Features the renowned Twin Cam engine family, known for its torque and distinctive Harley-Davidson sound. Styling: Classic cruiser aesthetics with large fairing, comfortable seating, and ample storage for touring. Versatility: Adaptable for long-distance touring with ample accessory mounting points and comfort features. Value Proposition Manual Value: Provides comprehensive repair and maintenance data to empower owners and independent mechanics, ensuring longevity and optimal performance of the vehicle. 📋 Manual Details Coverage Areas Engine Variants: Twin Cam 96 (1584cc) and Twin Cam 103 (1690cc) Bike Type: Cruiser/Touring Specific Components: Brake Master Cylinder, Brake Caliper & Bleeding, Handlebar & Clutch Cable, Instrument Bezel & Nacelle Page Count Estimated Pages: 1200+ Manual Type Manual Type: Workshop Service Manual, Owner's Manual, Electrical Diagnostic Manual Language Language: English Format File Format: PDF Delivery Method: Digital Download (ZIP) 📖 Manual Coverage Systems Covered Powertrain: Engine, Primary Chaincase, Clutch, Transmission, Drive Belt & Sprockets Chassis: Tire & Wheel, Brake System, Steering System, Engine Mount System, Jiffy Stand System Suspension: Front & Rear Fork, Air Suspension, Shock Absorber Electrical Systems: Battery System, Charging System, Starting System, Lighting System, Ignition/Light Key Switch, Turn Signal and Security Module, System Fuses and Relays, Auxiliary Lamps and Brackets, Gauges and Instruments, Main Wiring Harness, Interconnect Harness Fuel System: Fuel and Oil System, Electronic Fuel Injection (EFI), Throttle Control Actuator, Oxygen Sensors (O2), Evaporative Emissions Control Bodywork And Accessories: Fairing & Windshield, Air Deflectors System, Instrument Bezel & Nacelle, Footboard & Footrest, Glove Box Door & Hinge, Saddlebags System, Tour-Pak Service, Mirror and Seat System Engine Internal: Cylinder & Cylinder Head, Flywheel & Connecting Rods, Piston & Crankcase, Rocker Arm & Pushrods, Engine Breather Operation Drivetrain: Main Drive Gear and Bearing, Shifter Linkage Electrical Components: Electronic Control Module (ECM), Vehicle Speed Sensor (VSS), Connector Repair System, ABS Module System, Wheel Speed Sensors, System Fuses and Relays, H-DSSS Actuation System Air Management: Air Cleaner System Exhaust: Exhaust System Lubrication: Lubrication System Procedures Included Maintenance: Regular Maintenance, Fluid Changes, Filter Replacements, Lubrication Repair: Engine Rebuild, Transmission Overhaul, Brake System Repair, Electrical Component Replacement Diagnostics: Troubleshooting, Electrical Diagnostics (DTC codes), System Analysis Disassembly And Assembly: Engine Removal & Installation, Component Disassembly and Reassembly Special Procedures: Engine Storage System, Tightening Torque specifications for all components Special Tools: Detailed list and usage of Special Service Tools required for specific repairs. Technical Depth Depth: Comprehensive, including detailed illustrations, step-by-step instructions, and necessary diagrams/pictures for DIY enthusiasts and experienced mechanics. Diagnostic Scope: Detailed diagnostic flowcharts, Diagnostic Trouble Codes (DTCs), and troubleshooting guides for electrical systems. Wiring Diagrams: Comprehensive and detailed wiring diagrams for all electrical systems. 📊 Manual Specifications File Format File Size Mb: 58 MB Readability: Requires Adobe Acrobat Reader Extraction: Requires WinZip or WinRAR for extraction Print Quality Print Capability: Printable pages for task-specific use Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, 45-degree V-twin, Air-cooled Engine Displacement Cc 1: 1584 Engine Displacement Cc 2: 1690 Engine Family: Twin Cam 96 / Twin Cam 103 Performance Horsepower Twin Cam 96 Est Hp: Approx. 70-75 HP (Actual figures may vary based on specific tuning and configuration) Torque Twin Cam 96 Ft Lbs Est: Approx. 92-96 ft-lbs @ 3000 RPM (Actual figures may vary based on specific tuning and configuration) Horsepower Twin Cam 103 Est Hp: Approx. 75-80 HP (Actual figures may vary based on specific tuning and configuration) Torque Twin Cam 103 Ft Lbs Est: Approx. 98-100 ft-lbs @ 3200 RPM (Actual figures may vary based on specific tuning and configuration) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) with Electronic Throttle Control (ETC) Ignition Ignition System: Spark Ignition, Coil-over-plug Cooling Cooling Method: Air-Cooled 🔧 Transmission Standard Transmission Type: 6-Speed Cruise Drive Features Clutch Type: Clutched, Wet, Multi-plate Drive Type: Belt Drive 📐 Dimensions Exterior Wheelbase Inches: 63.5 (Approx.) Weights Dry Weight Lbs Est: 700-720 lbs (Approx.) Gvwr Lbs Est: 1335 lbs (Approx.) 🛡️ Safety Features Active Features Braking System: Hydraulic front and rear disc brakes, often with ABS as an option. Lighting: Halogen headlight, integrated turn signals, brake light. 💡 Technology Features Infotainment Audio System: Optional or standard AM/FM/WB radio with CD player or auxiliary input, typically with handlebar-mounted controls. Advanced audio systems may include features like CB/intercom and cruise control. Driver Assistance Cruise Control: Electronic Cruise Control often standard or available on these models. Connectivity Module Integration: Electronic Control Module (ECM) manages engine performance, fuel injection, and ignition....
Harley-Davidson's iconic cruiser, offering a blend of classic styling and touring capability.
Competitive Analysis
Competitors:
Directly competes with other large-displacement V-twin cruisers and touring motorcycles from brands like Indian Motorcycle, Victory Motorcycles (discontinued), and certain Japanese manufacturers in the touring segment.
Key Features
Engine Heritage:
Features the renowned Twin Cam engine family, known for its torque and distinctive Harley-Davidson sound.
Styling:
Classic cruiser aesthetics with large fairing, comfortable seating, and ample storage for touring.
Versatility:
Adaptable for long-distance touring with ample accessory mounting points and comfort features.
Value Proposition
Manual Value:
Provides comprehensive repair and maintenance data to empower owners and independent mechanics, ensuring longevity and optimal performance of the vehicle.
Workshop Service Manual, Owner's Manual, Electrical Diagnostic Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Digital Download (ZIP)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Primary Chaincase, Clutch, Transmission, Drive Belt & Sprockets
Chassis:
Tire & Wheel, Brake System, Steering System, Engine Mount System, Jiffy Stand System
Suspension:
Front & Rear Fork, Air Suspension, Shock Absorber
Electrical Systems:
Battery System, Charging System, Starting System, Lighting System, Ignition/Light Key Switch, Turn Signal and Security Module, System Fuses and Relays, Auxiliary Lamps and Brackets, Gauges and Instruments, Main Wiring Harness, Interconnect Harness
Fuel System:
Fuel and Oil System, Electronic Fuel Injection (EFI), Throttle Control Actuator, Oxygen Sensors (O2), Evaporative Emissions Control
Bodywork And Accessories:
Fairing & Windshield, Air Deflectors System, Instrument Bezel & Nacelle, Footboard & Footrest, Glove Box Door & Hinge, Saddlebags System, Tour-Pak Service, Mirror and Seat System
Engine Rebuild, Transmission Overhaul, Brake System Repair, Electrical Component Replacement
Diagnostics:
Troubleshooting, Electrical Diagnostics (DTC codes), System Analysis
Disassembly And Assembly:
Engine Removal & Installation, Component Disassembly and Reassembly
Special Procedures:
Engine Storage System, Tightening Torque specifications for all components
Special Tools:
Detailed list and usage of Special Service Tools required for specific repairs.
Technical Depth
Depth:
Comprehensive, including detailed illustrations, step-by-step instructions, and necessary diagrams/pictures for DIY enthusiasts and experienced mechanics.
Diagnostic Scope:
Detailed diagnostic flowcharts, Diagnostic Trouble Codes (DTCs), and troubleshooting guides for electrical systems.
Wiring Diagrams:
Comprehensive and detailed wiring diagrams for all electrical systems.
📊 Manual Specifications
File Format
File Size Mb:
58 MB
Readability:
Requires Adobe Acrobat Reader
Extraction:
Requires WinZip or WinRAR for extraction
Print Quality
Print Capability:
Printable pages for task-specific use
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, 45-degree V-twin, Air-cooled
Engine Displacement Cc 1:
1584
Engine Displacement Cc 2:
1690
Engine Family:
Twin Cam 96 / Twin Cam 103
Performance
Horsepower Twin Cam 96 Est Hp:
Approx. 70-75 HP (Actual figures may vary based on specific tuning and configuration)
Torque Twin Cam 96 Ft Lbs Est:
Approx. 92-96 ft-lbs @ 3000 RPM (Actual figures may vary based on specific tuning and configuration)
Horsepower Twin Cam 103 Est Hp:
Approx. 75-80 HP (Actual figures may vary based on specific tuning and configuration)
Torque Twin Cam 103 Ft Lbs Est:
Approx. 98-100 ft-lbs @ 3200 RPM (Actual figures may vary based on specific tuning and configuration)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) with Electronic Throttle Control (ETC)
Ignition
Ignition System:
Spark Ignition, Coil-over-plug
Cooling
Cooling Method:
Air-Cooled
🔧 Transmission
Standard
Transmission Type:
6-Speed Cruise Drive
Features
Clutch Type:
Clutched, Wet, Multi-plate
Drive Type:
Belt Drive
📐 Dimensions
Exterior
Wheelbase Inches:
63.5 (Approx.)
Weights
Dry Weight Lbs Est:
700-720 lbs (Approx.)
Gvwr Lbs Est:
1335 lbs (Approx.)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic front and rear disc brakes, often with ABS as an option.
Optional or standard AM/FM/WB radio with CD player or auxiliary input, typically with handlebar-mounted controls. Advanced audio systems may include features like CB/intercom and cruise control.
Driver Assistance
Cruise Control:
Electronic Cruise Control often standard or available on these models.
Connectivity
Module Integration:
Electronic Control Module (ECM) manages engine performance, fuel injection, and ignition. Separate modules for security systems and turn signals are present.
Diagnostics
Diagnostic Tools:
Dealer-level diagnostic tools (e.g., Digital Technician) and generic OBD-II readers can be used for fault code retrieval and analysis.
🔧 Maintenance
Service Intervals
First Service Miles:
1000 miles (typically includes oil change, primary fluid change, inspection)
Subsequent Service Miles:
5000 miles (typical interval for oil changes and inspections)