This manual covers Touring motorcycles from the 2009 and 2010 model years, including variants such as the Street Glide, Road Glide, Road King, Electra Glide, and Ultra Limited. These motorcycles are renowned for their powerful V-Twin engines, comfortable ride, and extensive touring capabilities, embodying the iconic American motorcycle heritage. Engineered for long-distance travel, the Touring models feature robust construction and advanced (for their time) technologies designed to enhance the riding experience. This comprehensive guide is an essential resource for understanding the intricate mechanical and electrical systems that define these celebrated machines. This service manual provides detailed instructions for maintenance, repair, and diagnostics for all major systems of your Touring motorcycle. It covers engine (Twin Cam 96 and 103), transmission, electrical systems, chassis, suspension, brakes, and bodywork. With over 800 pages of information, this manual offers in-depth procedures, technical specifications, wiring diagrams, and troubleshooting guides. Its purpose is to empower owners and technicians with the knowledge needed to accurately maintain and repair these vehicles, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Model Variants: Street Glide, Road Glide, Road King, Electra Glide, Ultra Limited Model Years: 2009, 2010 Codes Chassis Codes: 2009: FLHR, FLHTC, FLHTCU, FLHX, FLTR, FLTRU, FLHTCUSE4, FLHTCUTG. 2010: FLHR, FLHRC, FLHT, FLHTC, FLHTCU, FLHTK, FLHX, FLTRU, FLTRX, FLHTCUSE5, FLHTCUTG. 👋 Introduction Market Position Positioning: Targeted at Harley-Davidson Touring motorcycle owners and independent service technicians seeking in-depth repair and maintenance information. Competitive Analysis Analogy: Equivalent to official Harley-Davidson service manuals, providing detailed schematics and procedures not always found in generic aftermarket guides. Key Features Value Proposition: Empowers owners and technicians to perform accurate maintenance and repairs, reducing reliance on dealerships and saving on service costs. Detail Level: Offers granular detail for complex procedures, making it an indispensable tool for any serious Touring model owner. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical and electrical systems of Harley-Davidson Touring motorcycles for the 2009 and 2010 model years. Secondary Coverage: Bodywork, chassis, suspension, brakes, diagnostics, and troubleshooting. Page Count Estimated Pages: Over 800 pages (typical for comprehensive Harley-Davidson service manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: All engine components, teardown, assembly, tuning, fuel injection (EFI), ignition, lubrication, cooling. Transmission: 6-speed Cruise Drive transmission, clutch, primary drive, final drive, gearboxes, lubricants. Electrical: Wiring diagrams, lighting, ignition system, starting system, charging system, battery, instrumentation, audio systems, security systems, diagnostics. Chassis Suspension Brakes: Frame, forks, rear shocks, wheel bearings, steering, front and rear brakes (including ABS), brake fluid, rotors, calipers. Bodywork Fairings: Fairing removal and installation, saddlebags, storage compartments, trim components, paint and finishing. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacement, spark plug replacement, belt inspection, brake checks, battery maintenance. Repair: Complete engine rebuild, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and replacement. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), fuel system diagnostics, ignition system diagnostics, electrical system troubleshooting. Technical Depth Depth: Comprehensive from basic user maintenance to advanced engine and electrical system overhauls, including detailed torque specifications and diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable, allowing for quick information retrieval. Print Quality Quality: High-resolution scans, suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Family: V-Twin, Twin Cam 96 (1584cc) and Twin Cam 103 (1690cc) variants Engine Type: Air-cooled, pushrod OHV, 45-degree V-twin Performance Torque Tc96: Approx. 92.6 ft-lb @ 3,500 rpm (varies by model and year) Torque Tc103: Approx. 104.7 ft-lb @ 3,500 rpm (varies by model and year) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI), with Electronic Throttle Control (ETC) for later models. Fuel Type: Unleaded gasoline, minimum 87 octane (91 RON) Lubrication Oil Type Spec: Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent API CI-4 rated diesel engine oil) 🔧 Transmission Standard Type: 6-speed Cruise Drive Primary Drive: Duplex chain, hydraulic tensioner Final Drive: Belt drive, 57-tooth pulley, 32-tooth countershaft sprocket Features Clutch Type: Hydraulic, multi-plate wet clutch Fluid Spec Transmission Fluid Type: Harley-Davidson Formula+ (or equivalent API GL-4, SAE 80W-90 gear oil) 📐 Dimensions Exterior Wheelbase Min: 63.5 inches (1613 mm) Wheelbase Max: 66.7 inches (1694 mm) for Trike models Weights Dry Weight Typical: Approx. 800-850 lbs (363-386 kg) depending on model Gvwr: Typically around 1360 lbs (617 kg) Cargo Saddlebag Capacity: Approx. 2.2 cu ft (total) 🛡️ Safety Features Ratings Crash Tests: N/A (Motorcycle safety ratings are not standardized like automobiles) Active Features ABS: Optional or standard on select models (e.g., Road King Classic, Electra Glide Standard). Linked Brakes: Not typically featured on these models. Passive Features Lighting: Halogen headlamps, auxiliary passing lamps (on some models), LED tail/brake lights. Security: Factory-installed security system...
This manual covers Touring motorcycles from the 2009 and 2010 model years, including variants such as the Street Glide, Road Glide, Road King, Electra Glide, and Ultra Limited. These motorcycles are renowned for their powerful V-Twin engines, comfortable ride, and extensive touring capabilities, embodying the iconic American motorcycle heritage. Engineered for long-distance travel, the Touring models feature robust construction and advanced (for their time) technologies designed to enhance the riding experience. This comprehensive guide is an essential resource for understanding the intricate mechanical and electrical systems that define these celebrated machines.
This service manual provides detailed instructions for maintenance, repair, and diagnostics for all major systems of your Touring motorcycle. It covers engine (Twin Cam 96 and 103), transmission, electrical systems, chassis, suspension, brakes, and bodywork. With over 800 pages of information, this manual offers in-depth procedures, technical specifications, wiring diagrams, and troubleshooting guides. Its purpose is to empower owners and technicians with the knowledge needed to accurately maintain and repair these vehicles, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Touring
Model Variants:
Street Glide, Road Glide, Road King, Electra Glide, Ultra Limited
Complete engine rebuild, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and replacement.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), fuel system diagnostics, ignition system diagnostics, electrical system troubleshooting.
Technical Depth
Depth:
Comprehensive from basic user maintenance to advanced engine and electrical system overhauls, including detailed torque specifications and diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable, allowing for quick information retrieval.
Print Quality
Quality:
High-resolution scans, suitable for printing individual pages or sections.
Belt drive, 57-tooth pulley, 32-tooth countershaft sprocket
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Fluid Spec
Transmission Fluid Type:
Harley-Davidson Formula+ (or equivalent API GL-4, SAE 80W-90 gear oil)
📐 Dimensions
Exterior
Wheelbase Min:
63.5 inches (1613 mm)
Wheelbase Max:
66.7 inches (1694 mm) for Trike models
Weights
Dry Weight Typical:
Approx. 800-850 lbs (363-386 kg) depending on model
Gvwr:
Typically around 1360 lbs (617 kg)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu ft (total)
🛡️ Safety Features
Ratings
Crash Tests:
N/A (Motorcycle safety ratings are not standardized like automobiles)
Active Features
ABS:
Optional or standard on select models (e.g., Road King Classic, Electra Glide Standard).
Linked Brakes:
Not typically featured on these models.
Passive Features
Lighting:
Halogen headlamps, auxiliary passing lamps (on some models), LED tail/brake lights.
Security:
Factory-installed security system with immobilizer and key fob (standard on most touring models).
💡 Technology Features
Infotainment
Audio System:
Boom!™ Audio system with AM/FM radio, CB/Intercom, and CD/MP3 player (standard on Ultra Classic, optional on others).
Display:
Analog gauges with a central infotainment display screen.
Driver Assistance
Cruise Control:
Electronic cruise control (standard on most touring models).
Connectivity
Usb Ipod:
Available via accessory upgrades, but not standard in this era.
🔧 Maintenance
Service Intervals
First Service:
1000 miles (1600 km) or 6 months (whichever comes first), including oil change, filter replacement, and inspection.
Subsequent Service:
Every 5000 miles (8000 km) or 12 months for routine maintenance (oil, filter, inspections). More in-depth checks and component replacements at longer intervals.
Fluid Specifications
Engine Oil:
Harley-Davidson Genuine V-Twin 20W-50 Synthetic or equivalent.
Primary Chain Case Oil:
Harley-Davidson Formula+ (or equivalent API GL-4, SAE 80W-90 gear oil).
Transmission Oil:
Harley-Davidson Formula+ (or equivalent API GL-4, SAE 80W-90 gear oil).
Brake Fluid:
DOT 4, HD Part Number 41800002A (for non-ABS models), DOT 5.1 for ABS models (check specific model)
Known Issues
Twin Cam Tensioners:
Early Twin Cam models (pre-2007) had issues with cam chain tensioner wear. Later models (2007+) used hydraulic tensioners which are more durable but still warrant inspection.
Rear Main Seal Leaks:
Can occur on higher mileage Twin Cam engines, requiring engine disassembly to replace.
Fuel Line Connectors:
Some early fuel line quick-disconnect fittings could become brittle; updated designs are available.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, has a long-standing legacy in American motorcycle manufacturing, particularly with its iconic V-twin engines.
Model Evolution
Touring Lineage:
The Touring line evolved from earlier Big Twin models, focusing on comfort, cargo capacity, and long-distance riding, becoming a dominant segment for the brand.
Production
Manufacturing Locations:
Primarily manufactured in York, Pennsylvania, and Milwaukee, Wisconsin, USA.
Significant Changes 2009 2010:
Introduction of the Project RUSHMORE platform was still a few years away, but these years saw refinements in the Twin Cam engine and chassis, and the introduction of the 6-speed Cruise Drive transmission became standard across most models.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Harley-Davidson Touring motorcycles are consistently recognized for their comfort, long-distance capability, and iconic styling, making them popular among touring enthusiasts.
Ratings
Customer Satisfaction:
Generally high customer satisfaction for build quality and touring features, though maintenance costs can be a factor.
Certifications
Engine Compliance:
Meets EPA and CARB emissions standards for the respective model years.