🏷️ Basic Information Identification Make: Harley-Davidson Model: XL1200R Sportster Roadster Year: 2004 Vehicle Type: Motorcycle Generation Generation Identifier: Sportster Evolution (1986-2003, with updates) Codes Engine Code: Evolution V-Twin (Displacement 1200cc) 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced mechanics Competitive Analysis Value Proposition: Inexpensive alternative to traditional paper manuals, comprehensive coverage for DIY savings Key Features Convenience: Digital format, accessible on multiple devices, no expiry dates Cost Effectiveness: Saves money on mechanic labor by enabling DIY repairs 📋 Manual Details Coverage Areas Primary Coverage: Harley-Davidson XL1200R Sportster Roadster 2004 Additional Coverage: All styles of the 2004 XL1200R Sportster Roadster Page Count Estimated Page Count: Hundreds of pages (printable) Manual Type Type: Official Full Factory Service Repair Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine service, repair, and overhaul Fuel System: Carburetor tuning, fuel delivery, fuel tank service Cooling System: N/A (Air-cooled engine) Lubrication System: Oil pump, oil passages, oil filter, oil change procedures Clutch: Clutch operation, adjustments, replacement Transmission: Gearbox disassembly, assembly, maintenance Drive System: Primary drive, belt drive, maintenance Wheels And Tires: Wheel bearing service, tire installation and balancing Final Drive: Belt drive inspection and tensioning Brakes: Hydraulic brake system service, pad replacement, fluid bleeding Suspension: Front fork service, rear shock absorber replacement, adjustments Steering: Handlebar, triple clamps, steering head bearing service Frame: Frame inspection, component mounting Electrical System: Ignition system, lighting, battery, charging system Wiring Diagrams: Detailed electrical wiring diagrams Procedures Included General Information: Vehicle identification, specifications, safety precautions Maintenance: Scheduled maintenance, routine checks, fluid changes Troubleshooting: Diagnostic procedures for common issues Repair: Step-by-step repair instructions for all major components Engine Removal Installation: Complete procedure for removing and reinstalling the engine Technical Depth Depth: Complete disassembly and reassembly of all major components Detail Level: Hundreds of photos and illustrations guiding procedures 📊 Manual Specifications File Format Compatibility: Windows, Mac, Smartphones, Tablets (via web browser) Software Requirements: Adobe PDF Reader, Winzip (free online) Print Quality Printability: Fully printable, allows printing of specific pages Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format, printable on any paper) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 45-degree V-twin, Evolution Displacement: 1200cc (73.7 cubic inches) Performance Horsepower: Refer to manual for specific figures (typically around 65-70 HP for this era) Torque: Refer to manual for specific figures (typically around 67-70 lb-ft) Fuel System Carburetor Type: Keihin CV (Constant Velocity) Fuel Delivery: Gravity feed from fuel tank 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Optional Optional Transmission: N/A for this model year and variant Features Clutch Type: Wet, multi-plate Transmission Fluid Type: Refer to manual for specific SAE viscosity and Harley-Davidson recommended fluid 📐 Dimensions Exterior Wheelbase: Approx. 60 inches (refer to manual for exact spec) Weights Dry Weight: Approx. 520 lbs (refer to manual for exact spec) 🛡️ Safety Features Ratings Safety Standards: Meets all applicable federal motor vehicle safety standards for motorcycles Active Features Active Safety: Disc brakes front and rear Passive Features Passive Safety: N/A (Motorcycle specific) 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation) 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time interval (typically every 2,500-5,000 miles or annually) Primary Chain Tensioner: Check at regular service intervals (refer to manual) Fluid Specifications Engine Oil Type: Refer to manual for Harley-Davidson 20W50 or equivalent (e.g., Mobil 1 V-Twin) Brake Fluid Type: DOT 4 Hydraulic Fluid (refer to manual for specific recommendation) Known Issues Common Wear Items: Clutch friction plates, wheel bearings, brake pads, fork seals, belt drive wear. Carburetor Tuning: May require periodic adjustment for optimal performance and emissions. 📚 Vehicle History Brand Heritage Brand Legacy: Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, renowned for its V-twin engines and custom culture. Model Evolution Sportster Lineage: The Sportster line, introduced in 1957, is Harley-Davidson's longest-running motorcycle model, known for its sporty character and performance. Production Production Location: Milwaukee, Wisconsin, USA 🏆 Awards & Recognition Recognitions Brand Recognition: Harley-Davidson motorcycles are consistently recognized for their distinctive styling, sound, and riding experience. Ratings Industry Perception: The Sportster Roadster is positioned as a more performance-oriented and customizable option within the Sportster family. Certifications Manufacturing Standards: Manufactured to Harley-Davidson's rigorous quality and production standards.