Hino 145 165 185 238 258LP 268 338 Engine & Chassis Complete Workshop Service Repair Manual 2008

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🏷️ Basic Information Identification Make: Hino Model: 145, 165, 185, 238, 258LP, 268, 338 Year: 2008 👋 Introduction Market Position Market Position: Hino trucks are recognized for their durability, reliability, and suitability for medium-duty commercial applications. This manual caters to owners and operators of the 2008 model year Hino 145, 165, 185, 238, 258LP, 268, and 338 models, positioning it as an essential resource for maintaining operational efficiency and longevity in commercial fleets and vocational uses. Competitive Analysis Competitive Analysis: Within the medium-duty truck segment, Hino competes with manufacturers like Isuzu (N-Series), Freightliner (M2 Business Class), and Mitsubishi Fuso (Canter). The comprehensive nature of this workshop manual provides a distinct advantage by offering detailed, model-specific repair and maintenance information, crucial for minimizing downtime and controlling operational costs for these Hino models. Key Features Key Features: All-encompassing repair and service procedures from A-Z, step-by-step instructions with clear illustrations, diagnostic trouble code (DTC) interpretation, torque specifications, wiring diagrams, and maintenance schedules. Designed for ease of use for both novice and experienced mechanics. 📋 Manual Details Coverage Areas Coverage Areas: Engine, Chassis, Electrical System, Drivetrain, Brakes, Steering, Suspension, HVAC, Bodywork, Maintenance, Diagnostics, Troubleshooting, Repair Procedures Page Count Page Count: Estimated 1000+ pages (typical for a comprehensive workshop manual) Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: PDF Download Computer Requirements Computer Requirements: Compatible with all PC and MAC computers, tablets, and smartphones. Requires Adobe Reader or a compatible PDF viewer, which is commonly pre-installed or available as a free download. Delivery Delivery: Instant email delivery upon successful payment processing. 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical (including diesel fuel systems, turbocharging, emissions control), Transmission (automatic and manual), Powertrain Control Module (PCM) and electronic diagnostics, Braking system (hydraulic, air, ABS), Steering system (hydraulic power steering), Suspension system (front and rear axle, leaf springs, shocks), Electrical system (charging, starting, lighting, instruments, wiring diagrams), HVAC (heating, ventilation, air conditioning), Fuel tank and lines, Exhaust system, Cooling system, Lubrication system, Wheels and tires, Chassis frame, Body and trim, Safety systems (seat belts, airbags if applicable to model year) Procedures Included Procedures Included: Routine maintenance (oil changes, filter replacements, inspections), Component diagnostics and testing, Detailed disassembly and reassembly procedures for all major components, Torque specifications for all fasteners, Troubleshooting guides for common and uncommon faults, Wiring diagrams for electrical system diagnosis, Specifications for adjustments and alignments, Special tool requirements and usage, Engine rebuild procedures, Transmission service and repair, Brake system bleeding and component replacement, Air conditioning system servicing, Emissions system troubleshooting and repair Technical Depth Technical Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to complete engine and transmission rebuilds, including diagnostic fault codes (DTCs) and their associated repair strategies. Engine Mechanical Engine Mechanical: Complete disassembly and reassembly of engine block, cylinder head, pistons, crankshaft, camshaft, valves, timing system, lubrication system components, cooling system components. Includes specifications for machining and tolerances. Diesel Fuel System Diesel Fuel System: Detailed procedures for servicing and diagnosing the fuel injection system, including high-pressure fuel pump, fuel injectors, fuel lines, fuel filter/water separator, and electronic control of fuel delivery. Coverage of common rail pressure and injector spray pattern testing. Turbocharger And Emissions Turbocharger And Emissions: Service and repair of the turbocharger system, including wastegate operation and diagnostics. Detailed procedures for emissions control systems, such as Exhaust Gas Recirculation (EGR) and Diesel Particulate Filter (DPF) regeneration and cleaning (if applicable). Transmission Automatic Transmission Automatic: Complete service and repair for automatic transmissions (e.g., Allison), including valve body diagnosis, torque converter replacement, clutch pack service, transmission control module (TCM) diagnostics, and fluid flush procedures. Includes specific ATF specifications and capacities. Transmission Manual Transmission Manual: Service and repair for manual transmissions, including clutch inspection and replacement, gearbox disassembly and reassembly, and gear shift linkage adjustments. Includes manual transmission fluid specifications. Braking System Hydraulic Braking System Hydraulic: Service and repair of the hydraulic braking system, including master cylinder, brake calipers, wheel cylinders, brake pads, brake shoes, brake rotors, and brake lines. Procedures for bleeding the hydraulic system and ABS component diagnostics. Braking System Air Braking System Air: For models equipped with air brakes, comprehensive coverage of the air brake system including air compressor, air tanks, brake valves (foot valve, treadle valve), air chambers, slack adjusters, and air lines. Diagnostics and repair of air leaks and system failures. Electrical System Schematics Electrical System Schematics: Detailed electrical schematics for the entire vehicle, including starting system, charging system (alternator), lighting circuits (headlights, taillights, indicators), instrument cluster, power windows, power locks, and ancillary electrical components. Crucial for troubleshooting electrical faults. Hvac System HVAC System: Service and repair of the heating, ventilation, and air conditioning (HVAC) system, including refrigerant system diagnostics, component replacement (compressor, condenser, evaporator, expansion valve), blower motor service, and control panel troubleshooting. Includes refrigerant type...

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Tags: 145 165 185 2008 238 258LP 268 300 Series 338 Hino Truck Trucks

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Description

🏷️ Basic Information

Identification

Make:

Model:

145, 165, 185, 238, 258LP, 268, 338

Year:

👋 Introduction

Market Position

Market Position:

Hino trucks are recognized for their durability, reliability, and suitability for medium-duty commercial applications. This manual caters to owners and operators of the 2008 model year Hino 145, 165, 185, 238, 258LP, 268, and 338 models, positioning it as an essential resource for maintaining operational efficiency and longevity in commercial fleets and vocational uses.

Competitive Analysis

Competitive Analysis:

Within the medium-duty truck segment, Hino competes with manufacturers like Isuzu (N-Series), Freightliner (M2 Business Class), and Mitsubishi Fuso (Canter). The comprehensive nature of this workshop manual provides a distinct advantage by offering detailed, model-specific repair and maintenance information, crucial for minimizing downtime and controlling operational costs for these Hino models.

Key Features

Key Features:

All-encompassing repair and service procedures from A-Z, step-by-step instructions with clear illustrations, diagnostic trouble code (DTC) interpretation, torque specifications, wiring diagrams, and maintenance schedules. Designed for ease of use for both novice and experienced mechanics.

📋 Manual Details

Coverage Areas

Coverage Areas:

Engine, Chassis, Electrical System, Drivetrain, Brakes, Steering, Suspension, HVAC, Bodywork, Maintenance, Diagnostics, Troubleshooting, Repair Procedures

Page Count

Page Count:

Estimated 1000+ pages (typical for a comprehensive workshop manual)

Manual Type

Manual Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

Computer Requirements

Computer Requirements:

Compatible with all PC and MAC computers, tablets, and smartphones. Requires Adobe Reader or a compatible PDF viewer, which is commonly pre-installed or available as a free download.

Delivery

Delivery:

Instant email delivery upon successful payment processing.

📖 Manual Coverage

Systems Covered

Systems Covered:

Engine mechanical (including diesel fuel systems, turbocharging, emissions control), Transmission (automatic and manual), Powertrain Control Module (PCM) and electronic diagnostics, Braking system (hydraulic, air, ABS), Steering system (hydraulic power steering), Suspension system (front and rear axle, leaf springs, shocks), Electrical system (charging, starting, lighting, instruments, wiring diagrams), HVAC (heating, ventilation, air conditioning), Fuel tank and lines, Exhaust system, Cooling system, Lubrication system, Wheels and tires, Chassis frame, Body and trim, Safety systems (seat belts, airbags if applicable to model year)

Procedures Included

Procedures Included:

Routine maintenance (oil changes, filter replacements, inspections), Component diagnostics and testing, Detailed disassembly and reassembly procedures for all major components, Torque specifications for all fasteners, Troubleshooting guides for common and uncommon faults, Wiring diagrams for electrical system diagnosis, Specifications for adjustments and alignments, Special tool requirements and usage, Engine rebuild procedures, Transmission service and repair, Brake system bleeding and component replacement, Air conditioning system servicing, Emissions system troubleshooting and repair

Technical Depth

Technical Depth:

Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to complete engine and transmission rebuilds, including diagnostic fault codes (DTCs) and their associated repair strategies.

Engine Mechanical

Engine Mechanical:

Complete disassembly and reassembly of engine block, cylinder head, pistons, crankshaft, camshaft, valves, timing system, lubrication system components, cooling system components. Includes specifications for machining and tolerances.

Diesel Fuel System

Diesel Fuel System:

Detailed procedures for servicing and diagnosing the fuel injection system, including high-pressure fuel pump, fuel injectors, fuel lines, fuel filter/water separator, and electronic control of fuel delivery. Coverage of common rail pressure and injector spray pattern testing.

Turbocharger And Emissions

Turbocharger And Emissions:

Service and repair of the turbocharger system, including wastegate operation and diagnostics. Detailed procedures for emissions control systems, such as Exhaust Gas Recirculation (EGR) and Diesel Particulate Filter (DPF) regeneration and cleaning (if applicable).

Transmission Automatic

Transmission Automatic:

Complete service and repair for automatic transmissions (e.g., Allison), including valve body diagnosis, torque converter replacement, clutch pack service, transmission control module (TCM) diagnostics, and fluid flush procedures. Includes specific ATF specifications and capacities.

Transmission Manual

Transmission Manual:

Service and repair for manual transmissions, including clutch inspection and replacement, gearbox disassembly and reassembly, and gear shift linkage adjustments. Includes manual transmission fluid specifications.

Braking System Hydraulic

Braking System Hydraulic:

Service and repair of the hydraulic braking system, including master cylinder, brake calipers, wheel cylinders, brake pads, brake shoes, brake rotors, and brake lines. Procedures for bleeding the hydraulic system and ABS component diagnostics.

Braking System Air

Braking System Air:

For models equipped with air brakes, comprehensive coverage of the air brake system including air compressor, air tanks, brake valves (foot valve, treadle valve), air chambers, slack adjusters, and air lines. Diagnostics and repair of air leaks and system failures.

Electrical System Schematics

Electrical System Schematics:

Detailed electrical schematics for the entire vehicle, including starting system, charging system (alternator), lighting circuits (headlights, taillights, indicators), instrument cluster, power windows, power locks, and ancillary electrical components. Crucial for troubleshooting electrical faults.

Hvac System

HVAC System:

Service and repair of the heating, ventilation, and air conditioning (HVAC) system, including refrigerant system diagnostics, component replacement (compressor, condenser, evaporator, expansion valve), blower motor service, and control panel troubleshooting. Includes refrigerant type and charge specifications.

Steering System

Steering System:

Service and repair of the power steering system, including power steering pump, steering gear, steering linkage, and power steering fluid replacement. Includes procedures for steering wheel alignment and diagnosing steering play.

Suspension System

Suspension System:

Maintenance and repair of the front and rear suspension components, including leaf springs, shock absorbers, bushings, ball joints, and steering knuckles. Includes wheel alignment specifications and procedures.

Body And Chassis

Body And Chassis:

Procedures for body panel repair, door mechanism servicing, interior trim removal and installation, chassis frame inspection and repair, and mounting of aftermarket bodies or equipment. Includes specifications for chassis alignment and welding procedures.

Diagnostic Trouble Codes

Diagnostic Trouble Codes:

Comprehensive list of Diagnostic Trouble Codes (DTCs) for engine, transmission, and other vehicle systems, along with detailed explanations of each code's meaning and the step-by-step diagnostic procedures required to identify and repair the underlying fault.

Torque Specifications

Torque Specifications:

Accurate torque specifications for all critical fasteners throughout the vehicle, including engine components, transmission, chassis fasteners, suspension mounting points, and brake system components. Essential for correct assembly and preventing component failure.

Maintenance Schedules

Maintenance Schedules:

Detailed preventative maintenance schedules outlining recommended service intervals for every component, categorized by mileage and time. Includes checklists for daily, weekly, and monthly inspections by the operator.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Print Quality

Print Quality:

High-resolution scans/digitization, ensuring clarity of text and images for printing.

Binding Type

Binding Type:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Primary Engine:

While specific engine options can vary by model designation (145, 165, etc.), Hino trucks of this era commonly utilized reliable J-series diesel engines. For instance, models like the Hino 165, 185, 238, 258LP, 268, and 338 typically featured the J05D series engines, known for their durability and fuel efficiency. The manual will cover specific engine variants and their technical details.

Performance

Performance:

Engine performance specifications such as horsepower, torque, and RPM ranges will be detailed for each engine variant covered by the manual. For example, common J05D engines might range from approximately 170 HP to 215 HP and torque figures from around 440 lb-ft to 520 lb-ft, depending on the specific application and tuning.

Fuel System

Fuel System:

Common Rail Direct Injection (CRDI) diesel fuel system with high-pressure fuel pumps, injectors, fuel filters, and potentially diesel particulate filters (DPF) depending on emissions standards for the 2008 model year. The manual will detail fuel system diagnostics, component testing, and repair procedures, including injector calibration and fuel pump replacement.

🔧 Transmission

Standard

Standard:

Manual transmissions were common, often with 5 or 6-speed configurations. The manual will detail clutch operation, gear shifting mechanisms, and maintenance for manual gearboxes.

Optional

Optional:

Automatic transmission options, such as Allison automatic transmissions (e.g., Allison 1000, 2000 series), were also available for certain Hino models. The manual will provide specific service and repair information for these automatic transmissions, including fluid type, filter replacement, and diagnostic procedures.

Features

Features:

Details on transmission operation, torque converter function (for automatics), gear selection logic, and troubleshooting of common transmission issues like slipping, hard shifting, or noise. Includes procedures for transmission fluid and filter changes with specified fluid types and capacities.

📐 Dimensions

Exterior

Exterior:

Overall dimensions (length, width, height), wheelbase, and cab configurations (e.g., standard cab, crew cab) will vary significantly across the 145, 165, 185, 238, 258LP, 268, and 338 models. The manual will contain chassis diagrams and dimensional data relevant to service and body repair.

Interior

Interior:

Information on interior components, dashboard layout, seating, and controls will be covered, particularly concerning maintenance and repair of interior systems like HVAC or electrical components.

Cargo

Cargo:

While not a 'cargo' dimension in the passenger car sense, the manual will provide chassis dimensions and Gross Vehicle Weight Ratings (GVWR) relevant to payload capacity and body mounting considerations.

Weights

Weights:

Gross Vehicle Weight Ratings (GVWR), Gross Axle Weight Ratings (GAWR), curb weights, and trailer towing capacities will be provided for each specific model variant covered, crucial for operational compliance and safety.

🛡️ Safety Features

Ratings

Ratings:

As commercial vehicles, these trucks are subject to different safety standards than passenger cars. The manual will focus on the safety systems integrated into the vehicle's design, such as braking system integrity, structural rigidity of the chassis and cab, and potentially driver restraint systems. Specific crash test ratings comparable to consumer vehicles are not typically published for this class of truck.

Active Features

Active Features:

Anti-lock Braking System (ABS) is a standard active safety feature for most commercial vehicles of this era. The manual will detail ABS system components, diagnostics, and repair.

Passive Features

Passive Features:

Reinforced cab structure for occupant protection, seat belts, and potentially driver/passenger airbags depending on specific model configurations for 2008. The manual will provide information on seat belt servicing and airbag system diagnostics (if applicable).

💡 Technology Features

Infotainment

Infotainment:

Infotainment systems in 2008 medium-duty trucks were typically basic, often consisting of an AM/FM radio, CD player, and possibly auxiliary input. The manual will cover the electrical aspects of these systems, including speaker wiring, head unit removal, and fuse locations.

Driver Assistance

Driver Assistance:

Advanced driver-assistance systems (ADAS) were not common in 2008 medium-duty trucks. Key safety technology would primarily be the ABS system and robust braking and steering components. The manual focuses on the mechanical and electrical integrity of these core systems.

Connectivity

Connectivity:

Connectivity features would be minimal, likely limited to diagnostic port access (OBD-II) for engine and transmission control modules. The manual will provide detailed information on accessing and interpreting diagnostic data through this port.

🔧 Maintenance

Service Intervals

Service Intervals:

The manual will provide detailed recommended service intervals for all major components, including engine oil and filter changes (typically every 5,000-10,000 miles or 6-12 months, depending on operating conditions), fuel filter replacement, air filter replacement, transmission fluid changes, coolant flushes, and brake inspections. These intervals are crucial for preventative maintenance and maximizing vehicle lifespan.

Fluid Specifications

Fluid Specifications:

Specific recommendations for engine oil (e.g., API CJ-4 or equivalent, viscosity grade like 15W-40 or 10W-30), coolant (e.g., Hino Long Life Coolant or compatible OAT/HOAT coolant), transmission fluid (e.g., Allison TES-295 for automatics, specific manual transmission fluids), brake fluid (DOT 3 or DOT 4), power steering fluid, and DEF (Diesel Exhaust Fluid) if applicable to the specific engine configuration. Capacities for all fluid reservoirs will also be provided.

Known Issues

Known Issues:

While generally reliable, potential issues common to medium-duty diesel trucks of this era, which the manual might help diagnose, could include turbocharger wear, injector issues, DPF regeneration problems (if equipped), EGR valve malfunctions, or premature brake pad wear depending on operational use. The manual's diagnostic sections are key to addressing these.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Hino Motors, Ltd. is a Japanese manufacturer of commercial vehicles and diesel engines, a subsidiary of Toyota Motor Corporation. Hino has a long-standing reputation for building robust, reliable, and efficient trucks, particularly in the medium-duty segment, known for their advanced diesel engine technology.

Model Evolution

Model Evolution:

The Hino 145, 165, 185, 238, 258LP, 268, and 338 represent a lineage of Hino's successful medium-duty truck offerings. These models have evolved over time to meet changing emissions standards, incorporate new technologies, and cater to diverse vocational needs. The 2008 models represent a significant iteration of these reliable platforms.

Production

Production:

Hino trucks are manufactured globally, with significant production facilities in Japan and North America. The 2008 models are part of a production run that established Hino as a prominent player in the North American medium-duty truck market.

🏆 Awards & Recognition

Recognitions

Recognitions:

Hino trucks consistently receive recognition for their reliability, fuel efficiency, and low cost of ownership within the commercial vehicle industry. While specific awards for the 2008 models might not be readily available, Hino's long-standing reputation in these areas is well-established.

Ratings

Ratings:

Customer satisfaction and industry ratings for Hino trucks typically highlight their operational durability and performance in demanding commercial environments. Owner reviews and fleet operator feedback often praise their uptime and cost-effectiveness.

Certifications

Certifications:

Hino vehicles comply with all relevant US Federal Motor Vehicle Safety Standards (FMVSS) and Environmental Protection Agency (EPA) emissions standards for the 2008 model year. The manual implicitly supports the proper maintenance and repair necessary to maintain these certifications.