🏷️ Basic Information Identification Make: Honda Model: TRX500FA/FGA/FPA Fourtrax Foreman Rubicon Model Variants: • TRX500FA (Base) • TRX500FGA (GPScape) • TRX500FPA (GPScape / Power Steering) Codes Chassis Codes: FA, FGA, FPA 👋 Introduction Market Position Vehicle Segment: Utility All-Terrain Vehicle (ATV) Target Audience: Farm use, recreational off-roading, hunting, utility work Competitive Analysis Key Competitors: Yamaha Grizzly, Kawasaki Brute Force, Polaris Sportsman Key Features Powertrain Technology: Automatic Transmission (HONDAMATIC), Selectable 4WD, Torque-Sensitive Front Differential Model Differentiation: GPScape navigation system and Electric Power Steering (EPS) on higher trims Manual Value Proposition User Base: Professional mechanics, technicians, and knowledgeable DIY owners Diagnostic Capability: Enables advanced diagnosis and repair, mirroring factory technician capabilities 📋 Manual Details Coverage Areas Manual Type: Service Manual / Repair Manual Applicable Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Page Count Page Count: 602 Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Management: Fuel System, Ignition System, Cooling System, Lubrication System Drivetrain: Centrifugal Clutch, Alternator/Starter Clutch, Sub-Transmission/Gearshift Linkage, Crankshaft/Automatic Transmission (HONDAMATIC), Front Driving Mechanism, Rear Driving Mechanism, Selectable 4WD System Chassis And Body: Frame, Body Panels, Exhaust System, Front Wheel/Suspension/Steering, Rear Wheel/Suspension, Brake System Electrical Systems: Battery/Charging System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams, Electric Power Steering (EPS) Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks and Replacements, Filter Replacements, Inspections Diagnostics: Troubleshooting Guides, Fault Code Identification (where applicable), Symptom-based Diagnostics Repair And Rebuild: Complete Engine Teardown and Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Service, Electrical Component Diagnosis and Repair General Information: Vehicle Identification Number (VIN) location, safety precautions, torque specifications, general maintenance procedures, specifications tables. Troubleshooting: Systematic troubleshooting flowcharts for common and uncommon problems, covering engine performance, electrical systems, transmission, and chassis components. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Visual Aids: Includes detailed diagrams, illustrations, and photographs to guide repair and maintenance tasks. 📊 Manual Specifications File Quality Print Quality: High Quality File Size: 81 MB Print Restrictions: No restrictions on printing Save Burn Restrictions: No restrictions on saving/burning to disc Searchability: PDF format typically allows for text searching of keywords within the manual. Binding Type Binding Type: N/A (PDF Format) Paper Type Paper Type: N/A (PDF Format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, OHV, 2-valve, Unicam single-cylinder Displacement: 475cc Performance Bore X Stroke: 92.0 mm x 89.4 mm Compression Ratio: 8.5:1 Horsepower: Approximately 27-28 HP (estimated, actual may vary slightly by year/tune) Torque: Approximately 27-28 lb-ft (estimated, actual may vary slightly by year/tune) Fuel System Fuel Delivery: Programmed Fuel Injection (PGM-FI) with 36mm throttle body Recommended Fuel: Unleaded gasoline, 87 octane Lubrication System Oil Type: Honda 4-stroke motorcycle oil (e.g., API SG or higher, SAE 10W-30, JASO T/MA) Oil Capacity: Approximately 2.4 L (2.5 US qt) with filter change Cooling System Coolant Type: Honda High-Performance Coolant (or equivalent ethylene glycol-based coolant with anti-corrosion additives), 50/50 mix with distilled water Coolant Capacity: Approximately 1.7 L (1.8 US qt) 🔧 Transmission Standard Transmission Type: HONDAMATIC (Fully automatic, hydrostatic continuously variable transmission - VTEC) Gear Selection: Automatic with Electric Shift Program (ESP) for manual selection of gears in low-range (LT), high-range (HT), neutral (N), and reverse (R) Features Drive Modes: 2WD / 4WD (Selectable) Final Drive: O-ring sealed chain, enclosed front and rear driveshafts with torque-sensitive front differential Fluid Specifications Transmission Fluid Type: Honda HMMF (Honda Multi-Matic Fluid) or equivalent CVT fluid Fluid Capacities Transmission Fluid Capacity: Approximately 3.2 L (3.4 US qt) 📐 Dimensions Exterior Length: Approx. 83.1 inches (2111 mm) Width: Approx. 47.2 inches (1199 mm) Height: Approx. 46.4 inches (1179 mm) Weights Dry Weight: Approx. 600-620 lbs (272-281 kg), depending on model variant Curb Weight: Approx. 617-639 lbs (280-290 kg), depending on model variant Towing Capacity: 850 lbs (385.6 kg) Dimensions Ground Clearance: Approx. 10.5 inches (267 mm) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs are not typically subjected to standardized automotive crash testing) Active Features Braking System: Front: Dual 210mm hydraulic disc; Rear: Single 240mm hydraulic disc Parking Brake: Mechanical drum on rear drivetrain Passive Features Roll Over Protection: Not applicable, operator must wear helmet and appropriate safety gear 💡 Technology Features Infotainment Gps System: GPScape navigation system available on FGA and FPA models, typically integrated into the dashboard display. Driver Assistance Power Steering: Electric Power Steering (EPS) available on TRX500FPA models for reduced steering effort and improved rider comfort. Connectivity Diagnostic Ports: Standard diagnostic connector for service tools allowing access to engine and system data. 🔧 Maintenance Service Intervals Initial Service: Break-in service typically recommended at 600 miles or 6 months. Engine Oil Change: Every 600 miles or 6 months. Air Filter: Inspect every 300 miles, clean/replace as needed. Spark Plug Replacement: Every 4,000 miles or 2 years. Transmission Fluid Change: Every 1,200 miles or 12 months. Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4...