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2007 E Series 250 400 450 510 Husqvarna Husky Parts Catalogue

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🏷️ Basic Information Identification Make: Husqvarna Model: E Series Sub Model: 250, 400, 450, 510 Year: 2007 Market Segment: Off-Road Motorcycle Codes Product Type: Parts Catalogue 👋 Introduction Market Position Positioning: Essential reference for owners and mechanics of 2007 Husqvarna E Series motorcycles (250, 400, 450, 510 models) requiring genuine spare parts. Positions itself as a critical tool to avoid incorrect part purchases and potential overcharging by repair shops. Competitive Analysis Value Proposition: Provides direct access to OEM part numbers, ensuring compatibility and quality. Offers a cost-effective alternative to expensive physical manuals or reliance on potentially inaccurate online parts databases. Empowers users to self-diagnose and source correct parts. Key Features Features: Instant download, digital format compatibility across multiple devices, satisfaction guarantee, comprehensive part identification with exploded views. 📋 Manual Details Coverage Areas Engine Coverage: Complete engine component identification and part numbers Chassis Coverage: Frame, suspension, wheels, brakes, bodywork Electrical Coverage: Wiring harness, ignition, lighting components Cooling System Coverage: Radiator, hoses, water pump components Exhaust System Coverage: Exhaust pipes, mufflers, associated hardware Fuel System Coverage: Carburetor/fuel injection components, fuel tank, lines Transmission Coverage: Gearbox internal components, clutch assembly Controls Coverage: Handlebars, levers, footpegs, shifter, brake pedal Page Count Estimated Pages: Variable (typical for parts catalogs: 200-500+ pages) Manual Type Type: Parts Catalogue / Parts Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Detailed breakdown of engine components including pistons, cylinders, valves, crankshaft, camshafts, and internal lubrication system parts. Identification of specific part numbers for each component is a primary function. Transmission: Coverage of gearbox components, including gear sets, shift forks, shift drum, bearings, and clutch components such as friction plates, steel plates, and clutch springs. Part numbers for these items will be listed. Suspension: Identification of fork components (springs, seals, bushings, damping rods), rear shock absorber internals, linkage components, and wheel bearings. Crucial for identifying specific wear items. Brakes: Breakdown of front and rear brake systems, including calipers, master cylinders, brake pads, rotors, brake lines, and related hardware. Part numbers for specific brake components will be provided. Electrical System: Identification of wiring harness components, ignition coil, stator, regulator/rectifier, battery, starter motor (if applicable), and lighting components. While not a wiring diagram, it identifies replaceable electrical parts. Bodywork And Plastics: Identification of fenders, side panels, tank shrouds, seat, and other plastic body components. This is vital for cosmetic and structural repairs. Wheels And Tires: Identification of rims, spokes, hubs, spokes nipples, and associated wheel bearing assemblies. Tire sizes are typically not included, but wheel components are. Cooling System: Parts for the radiator, radiator hoses, radiator cap, and thermostat housing. Essential for maintaining engine operating temperatures. Exhaust System: Identification of exhaust header pipes, mufflers, exhaust gaskets, and mounting hardware. Crucial for replacement due to damage or wear. Procedures Included Part Identification: Primary function is the identification of all genuine Husqvarna spare parts using exploded diagrams and part numbers. This enables precise ordering of replacements. Assembly Breakdown: Provides exploded views of various assemblies, allowing users to understand how components fit together for ordering and potentially for initial disassembly guidance. Technical Depth Depth: High. Focuses on OEM part interchangeability and identification. While not a repair manual, it is foundational for any repair or restoration by providing the correct part references. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Typically searchable PDF allowing for keyword searches of part names or numbers. Print Quality Quality: High-resolution scans of original factory documentation, ensuring clarity of diagrams and text. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke Single Cylinder (specific displacement varies by model: 250cc, 400cc, 450cc, 510cc) Performance Bore X Stroke: Varies by model (e.g., 250cc typically around 76 x 54.8 mm, 450cc around 97 x 60.8 mm). Precise figures for each variant would be detailed within a comprehensive manual. Horsepower: Estimated 30-45 HP depending on model and tuning. Specific figures are usually found in service manuals, not parts catalogs, but implied by the components listed. Torque: Estimated 25-35 Nm depending on model. Specific figures are usually found in service manuals, not parts catalogs, but implied by the components listed. Fuel System Fuel Delivery: Carbureted (e.g., Keihin FCR variants) or Fuel Injection (EFI) depending on specific sub-model within the E Series range. The parts catalog will identify specific components for the applicable system. Lubrication System Oil Type Requirement: Typically a semi-synthetic or full-synthetic SAE 10W-50 or 10W-60 motorcycle-specific oil, often shared between engine and gearbox. Specific part numbers for oil filters will be present. Engine Build Valve Train: DOHC (Double Overhead Camshaft) with 4 valves per cylinder. The catalogue will list valve springs, retainers, shims, valves, and camshafts. 🔧 Transmission Standard Gearbox Type: Constant Mesh, Sequential, 5-speed or 6-speed gearbox, depending on the specific model...
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2007 E Series 250 400 450 510 Husqvarna Husky Parts Catalogue
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
E Series
Sub Model:
250, 400, 450, 510
Year:
2007
Market Segment:
Off-Road Motorcycle
Codes
Product Type:
Parts Catalogue
👋 Introduction
Market Position
Positioning:
Essential reference for owners and mechanics of 2007 Husqvarna E Series motorcycles (250, 400, 450, 510 models) requiring genuine spare parts. Positions itself as a critical tool to avoid incorrect part purchases and potential overcharging by repair shops.
Competitive Analysis
Value Proposition:
Provides direct access to OEM part numbers, ensuring compatibility and quality. Offers a cost-effective alternative to expensive physical manuals or reliance on potentially inaccurate online parts databases. Empowers users to self-diagnose and source correct parts.
Key Features
Features:
Instant download, digital format compatibility across multiple devices, satisfaction guarantee, comprehensive part identification with exploded views.
📋 Manual Details
Coverage Areas
Engine Coverage:
Complete engine component identification and part numbers
Chassis Coverage:
Frame, suspension, wheels, brakes, bodywork
Electrical Coverage:
Wiring harness, ignition, lighting components
Cooling System Coverage:
Radiator, hoses, water pump components
Exhaust System Coverage:
Exhaust pipes, mufflers, associated hardware
Fuel System Coverage:
Carburetor/fuel injection components, fuel tank, lines
Transmission Coverage:
Gearbox internal components, clutch assembly
Controls Coverage:
Handlebars, levers, footpegs, shifter, brake pedal
Page Count
Estimated Pages:
Variable (typical for parts catalogs: 200-500+ pages)
Manual Type
Type:
Parts Catalogue / Parts Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Detailed breakdown of engine components including pistons, cylinders, valves, crankshaft, camshafts, and internal lubrication system parts. Identification of specific part numbers for each component is a primary function.
Transmission:
Coverage of gearbox components, including gear sets, shift forks, shift drum, bearings, and clutch components such as friction plates, steel plates, and clutch springs. Part numbers for these items will be listed.
Suspension:
Identification of fork components (springs, seals, bushings, damping rods), rear shock absorber internals, linkage components, and wheel bearings. Crucial for identifying specific wear items.
Brakes:
Breakdown of front and rear brake systems, including calipers, master cylinders, brake pads, rotors, brake lines, and related hardware. Part numbers for specific brake components will be provided.
Electrical System:
Identification of wiring harness components, ignition coil, stator, regulator/rectifier, battery, starter motor (if applicable), and lighting components. While not a wiring diagram, it identifies replaceable electrical parts.
Bodywork And Plastics:
Identification of fenders, side panels, tank shrouds, seat, and other plastic body components. This is vital for cosmetic and structural repairs.
Wheels And Tires:
Identification of rims, spokes, hubs, spokes nipples, and associated wheel bearing assemblies. Tire sizes are typically not included, but wheel components are.
Cooling System:
Parts for the radiator, radiator hoses, radiator cap, and thermostat housing. Essential for maintaining engine operating temperatures.
Exhaust System:
Identification of exhaust header pipes, mufflers, exhaust gaskets, and mounting hardware. Crucial for replacement due to damage or wear.
Procedures Included
Part Identification:
Primary function is the identification of all genuine Husqvarna spare parts using exploded diagrams and part numbers. This enables precise ordering of replacements.
Assembly Breakdown:
Provides exploded views of various assemblies, allowing users to understand how components fit together for ordering and potentially for initial disassembly guidance.
Technical Depth
Depth:
High. Focuses on OEM part interchangeability and identification. While not a repair manual, it is foundational for any repair or restoration by providing the correct part references.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Typically searchable PDF allowing for keyword searches of part names or numbers.
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke Single Cylinder (specific displacement varies by model: 250cc, 400cc, 450cc, 510cc)
Performance
Bore X Stroke:
Varies by model (e.g., 250cc typically around 76 x 54.8 mm, 450cc around 97 x 60.8 mm). Precise figures for each variant would be detailed within a comprehensive manual.
Horsepower:
Estimated 30-45 HP depending on model and tuning. Specific figures are usually found in service manuals, not parts catalogs, but implied by the components listed.
Torque:
Estimated 25-35 Nm depending on model. Specific figures are usually found in service manuals, not parts catalogs, but implied by the components listed.
Fuel System
Fuel Delivery:
Carbureted (e.g., Keihin FCR variants) or Fuel Injection (EFI) depending on specific sub-model within the E Series range. The parts catalog will identify specific components for the applicable system.
Lubrication System
Oil Type Requirement:
Typically a semi-synthetic or full-synthetic SAE 10W-50 or 10W-60 motorcycle-specific oil, often shared between engine and gearbox. Specific part numbers for oil filters will be present.
Engine Build
Valve Train:
DOHC (Double Overhead Camshaft) with 4 valves per cylinder. The catalogue will list valve springs, retainers, shims, valves, and camshafts.
🔧 Transmission
Standard
Gearbox Type:
Constant Mesh, Sequential, 5-speed or 6-speed gearbox, depending on the specific model variant (250, 400, 450, 510). The parts catalog will detail all internal gear sets, shift drums, and forks.
Optional
Optional Gearbox Features:
N/A for standard factory specification, but aftermarket gear sets could exist. This catalog focuses on OEM parts.
Features
Clutch Type:
Wet, multi-plate clutch. The catalog will list friction plates, steel plates, springs, and pressure plates.
Fluid Specifications
Gearbox Oil Capacity:
Typically around 0.8 - 1.2 liters, but specific capacity will be detailed in a service manual. The parts catalog will list the gearbox oil seal and drain plug part numbers.
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically in the range of 1450-1480 mm. Specific dimensions are usually found in owner or service manuals, but frame component part numbers are key.
Weights
Dry Weight:
Varies by model, typically around 105-115 kg. The parts catalog will list components like the frame, subframe, and plastics that contribute to this weight.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for off-road motorcycles. Safety is primarily derived from rider skill and the robust construction of the machine.
Active Features
Active Safety Components:
Braking system (front and rear disc brakes), suspension system. The catalog will list all replaceable components for these systems.
Passive Features
Passive Safety Components:
Frame structure, handlebar design (intended to flex on impact), protective plastics. Catalog lists replacement parts for these.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A. Off-road motorcycles of this era do not feature infotainment systems. The focus is on mechanical function and rider feedback.
Driver Assistance
Assistance Features:
N/A. This is an off-road competition motorcycle, and electronic rider aids are not present.
Connectivity
Connectivity Features:
N/A. No electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically recommended every 10-15 hours of riding or annually. The parts catalog will list the correct oil filter part number.
Air Filter Cleaning Replacement:
Recommended after every few rides or as per operating conditions. The catalog lists air filter part numbers.
Spark Plug Replacement:
Typically every 20-40 hours of riding, depending on usage and plug type. The catalog will list the correct spark plug part number.
Fluid Specifications
Engine Oil Specification:
See engine_specs.lubrication_system.oil_type_requirement. The parts catalog will list the specific oil filter for each model variant.
Coolant Specification:
A mixture of distilled water and motorcycle-specific antifreeze (typically ethylene glycol based) in a 50/50 ratio. The catalog will list radiator cap and hose part numbers.
Brake Fluid Specification:
DOT 4 or DOT 5.1 brake fluid, depending on the system design. The catalog will list master cylinder and caliper seal kit part numbers.
Known Issues
Common Wear Items:
Clutch plates, piston rings, valve stem seals, wheel bearings, fork seals, chain and sprockets, brake pads, and bearings are common wear items on performance off-road motorcycles. This catalog is critical for identifying replacements for these parts.
Potential Failures:
While not directly addressed in a parts catalog, common failure points can include starter motor issues (if equipped), clutch slave cylinder leaks, and carburetor jetting inconsistencies if not properly maintained. The catalog provides parts for all these systems.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna is one of the oldest motorcycle manufacturers, founded in Sweden in 1903. Known for its off-road prowess and competition history in motocross and enduro.
Model Evolution
E Series Lineage:
The E Series represented Husqvarna's modern era of off-road motorcycles, featuring liquid-cooled, fuel-injected or carbureted four-stroke engines and advanced chassis designs. These models were direct competitors in the highly competitive motocross and enduro markets.
Production
Manufacturing Era:
The 2007 model year falls within a period of significant development for Husqvarna, prior to its acquisition by BMW and later by Pierer Mobility Group (KTM).
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for the 2007 E Series models are not prominently documented in general automotive histories, but Husqvarna as a brand has a long history of accolades in off-road racing across various models and eras.
Ratings
Industry Reviews:
Contemporary reviews of the 2007 Husqvarna E Series often praised their strong engines, capable suspension, and competitive chassis, though sometimes noted minor reliability concerns or the need for meticulous maintenance typical of European performance off-road bikes of the period.
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