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HUSQVARNA TE610 SM610S 2004 Owners Manual I-GB-F-D-E

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🏷️ Basic Information Identification Make: Husqvarna Model: SM610S Year: 2004 Codes Engine Code: TE610 - Single-cylinder, 4-stroke; SM610S - Single-cylinder, 4-stroke Chassis Code: TE610 / SM610S 👋 Introduction Market Position Segment: Dual-sport/Supermoto motorcycle, known for versatility and performance on and off-road (TE) or street-focused performance (SM). Competitive Analysis Competitors: Competes with other European and Japanese dual-sport and supermoto models of the era, offering a blend of off-road capability and road manners. Key Features Features: Powerful single-cylinder engine, capable suspension, and a focus on rider enjoyment. SM610S variant emphasizes street performance with dedicated tires and suspension tuning. Manual Purpose Objective: To provide owners with essential information for safe and enjoyable operation, maintenance, and basic care of their Husqvarna TE610 or SM610S motorcycle. Manual Value Benefit: Ensures proper operation, enhances rider understanding of the motorcycle's capabilities, and assists in maintaining the vehicle's performance and longevity. 📋 Manual Details Coverage Areas Languages: English (GB), French (F), German (D), Spanish (E) Page Count Pages: Not specified in product information, but assumed to be comprehensive for an owner's manual. Manual Type Type: Owner's Manual (Electronic) Format Digital Format: Electronic/Digital 📖 Manual Coverage Systems Covered Powertrain: Engine operation, lubrication, cooling system, fuel system, exhaust system. Chassis: Frame, suspension (front forks, rear shock absorber), steering, wheels, tires, braking system. Electrical: Ignition system, lighting, instrumentation, battery, starting system. Controls: Throttle, clutch, brakes, gear shifter, starting controls, lighting switches, horn. Convenience Items: Features and operation of specific convenience items relevant to the model. Procedures Included Operation: Starting the engine, riding procedures, shifting gears, braking, parking. Pre Ride Checks: Inspection of tires, brakes, fluids, lights, and general condition before riding. Basic Maintenance: Chain lubrication and adjustment, tire pressure checks, oil level checks, cleaning. Troubleshooting Basic: Guidance on common operational issues and simple solutions. Technical Depth Depth: Owner-level operation, maintenance, and basic troubleshooting. Does not typically include detailed repair procedures or diagnostic codes found in service manuals. 📊 Manual Specifications File Format Readability: Readable on Windows, Mac, or Linux computers. Printability: Printable on any computer. Print Quality Quality: Assumed to be high quality, mirroring the original physical manual. Binding Type Type: Not applicable (electronic format). Paper Type Type: Not applicable (electronic format). ⚙️ Engine Specifications Primary Engine Type: Single-cylinder, 4-stroke, liquid-cooled Displacement: Approximately 576cc (actual displacement may vary slightly by specific variant, but 576cc is common for this generation). Bore X Stroke: Typically around 97mm x 79mm (specific figures can vary, consult detailed workshop manual for exact specs). Performance Horsepower: Estimated 45-50 HP (at crankshaft), depending on tuning and model variant. Torque: Estimated 40-45 Nm (at crankshaft), depending on tuning and model variant. Fuel System Carburetor: Mikuni VM38 or similar (specific carburetor model and jetting details would be in the manual). Fuel Type: Unleaded gasoline, minimum octane rating as specified by manufacturer (likely 91 RON or higher). Lubrication Oil Type: Semi-synthetic or fully synthetic 10W-40 or 10W-50 motorcycle oil meeting JASO MA specifications. Specific viscosity and API rating to be confirmed in the manual. Cooling System Type: Liquid-cooled Coolant Type: Ethylene glycol-based coolant, 50/50 mix with distilled water. Specific type and mixture ratio to be confirmed in the manual. 🔧 Transmission Standard Type: 6-speed manual transmission Optional Options: Not applicable for this model year. Features Clutch: Wet, multi-plate clutch. Final Drive: Chain drive. Fluid Type Transmission Oil: Gear oil or engine oil depending on transmission lubrication design. Typically SAE 80W/90 gear oil for the gearbox, or the same engine oil for shared sumps. Manual will specify. 📐 Dimensions Exterior Wheelbase: Approximately 1480 mm (58.3 inches). Seat Height: Approximately 900 mm (35.4 inches). Weights Dry Weight: Approximately 145 kg (320 lbs). Fuel Tank Capacity: Approximately 13 liters (3.4 US gallons). Wheels Tires Front Tire: TE610: 90/90-21; SM610S: 120/70-17 Rear Tire: TE610: 140/80-18; SM610S: 160/60-17 Wheel Type: Spoked wheels (TE610), cast alloy wheels (SM610S). 🛡️ Safety Features Ratings Safety Standards: Complies with relevant motorcycle safety standards for its intended market. No specific NCAP or equivalent ratings apply to this class of vehicle. Active Features Brakes Front: Hydraulic disc brake, dual piston caliper (specific model may vary). Brakes Rear: Hydraulic disc brake, single piston caliper (specific model may vary). Passive Features Lighting: Headlight, tail light, brake lights, turn signals. Horn: Standard horn for road use. 💡 Technology Features Infotainment Features: Basic instrumentation typically includes a speedometer, odometer, trip meter, and indicator lights. No advanced infotainment systems are present. Driver Assistance Features: No electronic rider aids such as ABS or traction control are typically featured on this model from this era. Connectivity Features: No Bluetooth or smartphone connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Recommended every 3,000-5,000 km (1,800-3,000 miles) or annually. The manual will provide exact intervals. Air Filter Cleaning: Regular inspection and cleaning/replacement as needed, especially in dusty conditions. Recommended every 1,000-2,000 km (600-1,200 miles). Spark Plug Check: Inspect and clean/replace...
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HUSQVARNA TE610 SM610S 2004 Owners Manual I-GB-F-D-E
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SM610S
Year:
2004
Codes
Engine Code:
TE610 - Single-cylinder, 4-stroke; SM610S - Single-cylinder, 4-stroke
Chassis Code:
TE610 / SM610S
👋 Introduction
Market Position
Segment:
Dual-sport/Supermoto motorcycle, known for versatility and performance on and off-road (TE) or street-focused performance (SM).
Competitive Analysis
Competitors:
Competes with other European and Japanese dual-sport and supermoto models of the era, offering a blend of off-road capability and road manners.
Key Features
Features:
Powerful single-cylinder engine, capable suspension, and a focus on rider enjoyment. SM610S variant emphasizes street performance with dedicated tires and suspension tuning.
Manual Purpose
Objective:
To provide owners with essential information for safe and enjoyable operation, maintenance, and basic care of their Husqvarna TE610 or SM610S motorcycle.
Manual Value
Benefit:
Ensures proper operation, enhances rider understanding of the motorcycle's capabilities, and assists in maintaining the vehicle's performance and longevity.
📋 Manual Details
Coverage Areas
Languages:
English (GB), French (F), German (D), Spanish (E)
Page Count
Pages:
Not specified in product information, but assumed to be comprehensive for an owner's manual.
Manual Type
Type:
Owner's Manual (Electronic)
Format
Digital Format:
Electronic/Digital
📖 Manual Coverage
Systems Covered
Powertrain:
Engine operation, lubrication, cooling system, fuel system, exhaust system.
Chassis:
Frame, suspension (front forks, rear shock absorber), steering, wheels, tires, braking system.
Electrical:
Ignition system, lighting, instrumentation, battery, starting system.
Controls:
Throttle, clutch, brakes, gear shifter, starting controls, lighting switches, horn.
Convenience Items:
Features and operation of specific convenience items relevant to the model.
Procedures Included
Operation:
Starting the engine, riding procedures, shifting gears, braking, parking.
Pre Ride Checks:
Inspection of tires, brakes, fluids, lights, and general condition before riding.
Basic Maintenance:
Chain lubrication and adjustment, tire pressure checks, oil level checks, cleaning.
Troubleshooting Basic:
Guidance on common operational issues and simple solutions.
Technical Depth
Depth:
Owner-level operation, maintenance, and basic troubleshooting. Does not typically include detailed repair procedures or diagnostic codes found in service manuals.
📊 Manual Specifications
File Format
Readability:
Readable on Windows, Mac, or Linux computers.
Printability:
Printable on any computer.
Print Quality
Quality:
Assumed to be high quality, mirroring the original physical manual.
Binding Type
Type:
Not applicable (electronic format).
Paper Type
Type:
Not applicable (electronic format).
⚙️ Engine Specifications
Primary Engine
Type:
Single-cylinder, 4-stroke, liquid-cooled
Displacement:
Approximately 576cc (actual displacement may vary slightly by specific variant, but 576cc is common for this generation).
Bore X Stroke:
Typically around 97mm x 79mm (specific figures can vary, consult detailed workshop manual for exact specs).
Performance
Horsepower:
Estimated 45-50 HP (at crankshaft), depending on tuning and model variant.
Torque:
Estimated 40-45 Nm (at crankshaft), depending on tuning and model variant.
Fuel System
Carburetor:
Mikuni VM38 or similar (specific carburetor model and jetting details would be in the manual).
Fuel Type:
Unleaded gasoline, minimum octane rating as specified by manufacturer (likely 91 RON or higher).
Lubrication
Oil Type:
Semi-synthetic or fully synthetic 10W-40 or 10W-50 motorcycle oil meeting JASO MA specifications. Specific viscosity and API rating to be confirmed in the manual.
Cooling System
Type:
Liquid-cooled
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water. Specific type and mixture ratio to be confirmed in the manual.
🔧 Transmission
Standard
Type:
6-speed manual transmission
Optional
Options:
Not applicable for this model year.
Features
Clutch:
Wet, multi-plate clutch.
Final Drive:
Chain drive.
Fluid Type
Transmission Oil:
Gear oil or engine oil depending on transmission lubrication design. Typically SAE 80W/90 gear oil for the gearbox, or the same engine oil for shared sumps. Manual will specify.
📐 Dimensions
Exterior
Wheelbase:
Approximately 1480 mm (58.3 inches).
Seat Height:
Approximately 900 mm (35.4 inches).
Weights
Dry Weight:
Approximately 145 kg (320 lbs).
Fuel Tank Capacity:
Approximately 13 liters (3.4 US gallons).
Wheels Tires
Front Tire:
TE610: 90/90-21; SM610S: 120/70-17
Rear Tire:
TE610: 140/80-18; SM610S: 160/60-17
Wheel Type:
Spoked wheels (TE610), cast alloy wheels (SM610S).
🛡️ Safety Features
Ratings
Safety Standards:
Complies with relevant motorcycle safety standards for its intended market. No specific NCAP or equivalent ratings apply to this class of vehicle.
Active Features
Brakes Front:
Hydraulic disc brake, dual piston caliper (specific model may vary).
Brakes Rear:
Hydraulic disc brake, single piston caliper (specific model may vary).
Passive Features
Lighting:
Headlight, tail light, brake lights, turn signals.
Horn:
Standard horn for road use.
💡 Technology Features
Infotainment
Features:
Basic instrumentation typically includes a speedometer, odometer, trip meter, and indicator lights. No advanced infotainment systems are present.
Driver Assistance
Features:
No electronic rider aids such as ABS or traction control are typically featured on this model from this era.
Connectivity
Features:
No Bluetooth or smartphone connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 3,000-5,000 km (1,800-3,000 miles) or annually. The manual will provide exact intervals.
Air Filter Cleaning:
Regular inspection and cleaning/replacement as needed, especially in dusty conditions. Recommended every 1,000-2,000 km (600-1,200 miles).
Spark Plug Check:
Inspect and clean/replace every 4,000-6,000 km (2,500-3,700 miles). Specific spark plug type and gap to be noted in the manual.
Valve Clearance Check:
Recommended every 6,000-10,000 km (3,700-6,200 miles). This is a critical maintenance item for single-cylinder engines.
Fluid Specifications
Brake Fluid:
DOT 4 hydraulic brake fluid.
Coolant:
Ethylene glycol-based coolant, 50/50 mix with distilled water.
Fluid Capacities
Engine Oil Capacity:
Approximately 1.8-2.0 liters (1.9-2.1 US quarts) including filter. Exact capacity specified in the manual.
Known Issues
Common Issues:
Potential issues can include: clutch wear, stator failures, carburetor tuning sensitivity, and general wear and tear on suspension components due to dual-sport use. Proper maintenance is key.
Maintenance Tips:
Regularly inspect the chain and sprockets for wear and proper tension. Clean and lubricate the chain frequently. Check for oil leaks around the engine seals and gaskets.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles has a long and storied history in off-road racing, dating back to the early 20th century, known for its innovation and performance in motocross and enduro.
Model Evolution
Evolution Line:
The TE610 and SM610S are part of Husqvarna's line of versatile single-cylinder motorcycles that evolved over several generations, offering a blend of off-road capability (TE) and road-biased performance (SM).
Production
Manufacturing Location:
Historically produced in Sweden, then Italy under Cagiva Group ownership, and later under BMW Motorrad and Pierer Mobility Group. Specific 2004 models likely produced in Italy.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2004 model might be scarce, Husqvarna motorcycles of this era were generally well-regarded within the dual-sport and supermoto communities for their performance and build quality.
Ratings
User Reviews:
Owner reviews often praise the engine's strong performance and the bike's versatility, but may also note the need for diligent maintenance and potential for higher running costs compared to some Japanese competitors.
Certifications
Emissions:
Complies with emission standards relevant to the markets it was sold in for the 2004 model year.
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