Husqvarna WRE 125 SM 125 1998 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Husqvarna Model: WRE 125 SM 125 Year: 1998 Vehicle Type: Motorcycle (Supermoto/Enduro) Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Segment: Entry-level to mid-range performance off-road/supermoto motorcycle. Competitive Analysis Competitors 1998: KTM EXC 125, Yamaha DT125, Aprilia MX 125, Honda CRM125. Key Features Vehicle Focus: Agile handling, lightweight construction, dual-purpose capability (enduro/supermoto). Manual Value Proposition Cost Savings: Inexpensive way to keep the vehicle working properly, saving on professional labor costs. Accessibility: Printable pages for use in the garage or workshop. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair for Husqvarna WRE 125 SM 125 1998 Page Count Estimated Page Count: Varies by specific publication, typically 200-400 pages for a comprehensive factory manual. Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, inspection, repair, and reassembly. Engine Electrical: Wiring diagrams, ignition system, charging system, starter system diagnosis and repair. Emission Control: Information on emission control systems relevant to the 1998 model. Fuel System: Carburetor overhaul, fuel pump, fuel lines, and tank inspection and repair. Suspension System: Front forks (upside-down likely), rear shock absorber service, adjustments, and rebuilds. Clutch System: Clutch operation, lever adjustment, cable inspection, and clutch pack replacement. Transmission System: Manual transaxle servicing, gear inspection, shifting mechanism repair. Driveshaft And Axle: Chain and sprockets maintenance, rear wheel hub and axle service. Steering System: Handlebar, steering head bearings maintenance and adjustment. Brake System: Front and rear brake caliper service, master cylinder, brake fluid replacement, pad and disc inspection. Body Interior Exterior: Fairings, fenders, seat, fuel tank removal and installation, cosmetic repairs. Body Electrical System: Lighting systems, horn, instrument panel, battery maintenance. Restraint System: While not typically applicable to motorcycles, this might refer to securing mechanisms or passenger footpegs if applicable. Procedures Included Maintenance: Regular service checks, lubrication, adjustments, fluid changes. Troubleshooting: Systematic diagnosis of common problems and solutions. Repair: Step-by-step instructions for replacing or repairing parts and components. Rebuilds: Comprehensive instructions for major component overhauls (e.g., engine, carburetor, suspension). Diagnostics: Electrical system diagnostics, mechanical issue diagnosis. Technical Depth Depth: Comprehensive coverage from basic maintenance to complex repairs and diagnostics. User Target Audience: Do-it-yourselfer (DIY) and experienced mechanics. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Fully Printable Zoom Capability: Yes (Zoom IN/OUT) Binding Type Binding: Digital (PDF download) Paper Type Paper Quality: N/A (Digital, print at user's discretion on desired paper type) Software Requirements PDF Reader: Adobe PDF Reader Unzip Utility: WinZip or compatible archive utility Compatibility Operating Systems: All Versions of Windows & Mac Content Features Illustrations: Detailed illustrations, diagrams, and photos Instructions: Step-by-step numbered instructions Wiring Schematics: Included wiring schematics Notes Cautions: Notes, cautions, and warnings throughout each chapter Table Of Contents: Numbered table of contents for easy navigation ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, liquid-cooled, single-cylinder Displacement: 125cc (approx. 124.8 cc) Bore X Stroke: Specific dimensions available within the manual, likely around 54mm x 54.5mm. Compression Ratio: Detailed in manual, typically high for a two-stroke. Performance Horsepower Estimated: Approx. 25-30 HP (may vary by tuning and market regulations). Torque Estimated: Specific figures in manual, optimized for low-end torque for off-road use. Fuel System Carburetor Type: Likely a Mikuni or Keihin flat-slide carburetor (e.g., VM series or PWK series), size typically 34-38mm. Fuel Type: Unleaded gasoline with two-stroke engine oil pre-mix. Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) with electronic timing. Cooling System Cooling Method: Liquid Cooling 🔧 Transmission Standard Type: 6-speed constant mesh manual transmission. Optional Variants: N/A (Single transmission configuration expected for this model). Features Clutch Type: Wet, multi-plate, cable-operated. Gear Ratios: Specific gear ratios and final drive ratio detailed in the manual. Transmission Fluid: Manual will specify type and capacity (likely a specific gear oil). 📐 Dimensions Exterior Wheelbase: Specific measurement in manual, typically around 1400-1450 mm. Seat Height: Likely high for an off-road/supermoto, approx. 880-900 mm. Weights Dry Weight Estimated: Around 100-110 kg. Fuel Tank Capacity: Approx. 7-9 liters. 🛡️ Safety Features Ratings Crash Test Results: N/A for motorcycles; focus on design safety features. Active Features Braking System: Hydraulic disc brakes front and rear. Lighting: Headlight, taillight, brake light, turn signals. Passive Features Frame Construction: Likely a perimeter or semi-perimeter steel or aluminum frame. Tire Sizes: Standard sizes for supermoto/enduro, e.g., 90/90-21 front, 120/80-18 rear (or 17-inch for SM). 💡 Technology Features Infotainment Display Type: Basic analog instrument cluster (speedometer, tachometer, odometer, indicator lights). Driver Assistance ABS: N/A (ABS was not a common feature on off-road motorcycles in 1998). Connectivity Bluetooth: N/A 🔧 Maintenance Service Intervals Oil Change Engine: Specific recommendations in manual, often 15-20 hours of use for two-strokes, or monthly/seasonal checks. Spark Plug Check: Regular checks (e.g., every few hundred miles or 10-15 hours). Chain...
While not typically applicable to motorcycles, this might refer to securing mechanisms or passenger footpegs if applicable.
Procedures Included
Maintenance:
Regular service checks, lubrication, adjustments, fluid changes.
Troubleshooting:
Systematic diagnosis of common problems and solutions.
Repair:
Step-by-step instructions for replacing or repairing parts and components.
Rebuilds:
Comprehensive instructions for major component overhauls (e.g., engine, carburetor, suspension).
Diagnostics:
Electrical system diagnostics, mechanical issue diagnosis.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complex repairs and diagnostics.
User Target Audience:
Do-it-yourselfer (DIY) and experienced mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully Printable
Zoom Capability:
Yes (Zoom IN/OUT)
Binding Type
Binding:
Digital (PDF download)
Paper Type
Paper Quality:
N/A (Digital, print at user's discretion on desired paper type)
Software Requirements
PDF Reader:
Adobe PDF Reader
Unzip Utility:
WinZip or compatible archive utility
Compatibility
Operating Systems:
All Versions of Windows & Mac
Content Features
Illustrations:
Detailed illustrations, diagrams, and photos
Instructions:
Step-by-step numbered instructions
Wiring Schematics:
Included wiring schematics
Notes Cautions:
Notes, cautions, and warnings throughout each chapter
Table Of Contents:
Numbered table of contents for easy navigation
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, liquid-cooled, single-cylinder
Displacement:
125cc (approx. 124.8 cc)
Bore X Stroke:
Specific dimensions available within the manual, likely around 54mm x 54.5mm.
Compression Ratio:
Detailed in manual, typically high for a two-stroke.
Performance
Horsepower Estimated:
Approx. 25-30 HP (may vary by tuning and market regulations).
Torque Estimated:
Specific figures in manual, optimized for low-end torque for off-road use.
Fuel System
Carburetor Type:
Likely a Mikuni or Keihin flat-slide carburetor (e.g., VM series or PWK series), size typically 34-38mm.
Fuel Type:
Unleaded gasoline with two-stroke engine oil pre-mix.
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition) with electronic timing.
Cooling System
Cooling Method:
Liquid Cooling
🔧 Transmission
Standard
Type:
6-speed constant mesh manual transmission.
Optional
Variants:
N/A (Single transmission configuration expected for this model).
Features
Clutch Type:
Wet, multi-plate, cable-operated.
Gear Ratios:
Specific gear ratios and final drive ratio detailed in the manual.
Transmission Fluid:
Manual will specify type and capacity (likely a specific gear oil).
📐 Dimensions
Exterior
Wheelbase:
Specific measurement in manual, typically around 1400-1450 mm.
Seat Height:
Likely high for an off-road/supermoto, approx. 880-900 mm.
Weights
Dry Weight Estimated:
Around 100-110 kg.
Fuel Tank Capacity:
Approx. 7-9 liters.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A for motorcycles; focus on design safety features.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Lighting:
Headlight, taillight, brake light, turn signals.
Passive Features
Frame Construction:
Likely a perimeter or semi-perimeter steel or aluminum frame.
Tire Sizes:
Standard sizes for supermoto/enduro, e.g., 90/90-21 front, 120/80-18 rear (or 17-inch for SM).
💡 Technology Features
Infotainment
Display Type:
Basic analog instrument cluster (speedometer, tachometer, odometer, indicator lights).
Driver Assistance
ABS:
N/A (ABS was not a common feature on off-road motorcycles in 1998).
Connectivity
Bluetooth:
N/A
🔧 Maintenance
Service Intervals
Oil Change Engine:
Specific recommendations in manual, often 15-20 hours of use for two-strokes, or monthly/seasonal checks.
Spark Plug Check:
Regular checks (e.g., every few hundred miles or 10-15 hours).
Chain Lubrication Tension:
Frequent checks, especially after off-road use (e.g., every 300-500 miles or as needed).
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions.
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze/coolant (specific type in manual).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (specified in manual).
Two Stroke Oil Type:
High-quality semi-synthetic or fully synthetic two-stroke racing oil, specifically for premix.
Known Issues
Two Stroke Wear:
Standard two-stroke wear items like piston rings, piston, and cylinder bore require periodic inspection and replacement based on usage.
Carburetor Tuning:
Two-stroke carburetors can be sensitive to altitude and temperature changes, requiring periodic adjustment for optimal performance.
Electrical Connections:
As with many motorcycles of this era, checking and cleaning electrical connections for corrosion or looseness is crucial.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles is a Swedish brand with a long history in off-road and motocross racing, founded in 1689 (originally as a firearms manufacturer).
Model Evolution
Wre Series Context:
The WRE series represented Husqvarna's foray into the popular enduro and supermoto market in the late 1990s, offering a blend of off-road capability with road-legal features.
Production
Production Period 125Cc:
Husqvarna produced 125cc two-stroke models for many years, with the WRE 125 SM representing a specific iteration of their modern enduro/supermoto design.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Husqvarna is historically recognized for its off-road performance and durability.