This comprehensive service manual for the Hyster B168 (J2.00-3.00XL Europe) forklift provides detailed instructions and guidance for repair, servicing, preventative maintenance, and troubleshooting procedures. The manual features clear and detailed illustrations, exploded diagrams, drawings, and photos to guide you through every step of the repair process. This manual covers a wide range of topics essential for maintaining and repairing your Hyster B168 forklift. These topics include: * **Frame:** Learn about the forklift's chassis, its construction, and how to inspect and repair its various components. * **Cooling System:** Understand the operation of the cooling system, including the radiator, fan, thermostat, and coolant. This section will teach you how to diagnose and address cooling system issues. * **LPG Fuel System:** This section focuses on the forklift's LPG fuel system, covering components like the tank, regulator, lines, and fuel injectors. You'll learn how to troubleshoot and repair fuel supply and delivery problems. * **Three-Speed PS Trans:** Learn about the transmission system, its components, and how to maintain and repair its different parts. * **Autoshift Transmission Controller:** This section delves into the automatic transmission control system, explaining its function and providing detailed guidance on troubleshooting and repair. * **Differential:** Understanding the differential is crucial for handling power transfer to the wheels. This section covers its operation, inspection, and repair. * **Planetary Gear Axle:** This section focuses on the planetary gear axle, its components, and how to service and repair this essential part of the forklift's drivetrain. * **Steering Axle:** Learn about the steering axle, its components, and how to inspect and repair its parts, including bearings, joints, and tie rods. * **Steering System:** This section covers the steering system, including the steering column, wheel, and hydraulics. Learn how to diagnose and address steering problems. * **Brake System:** This comprehensive section covers the forklift's brake system, including the hydraulics, calipers, pads, and drums. Learn how to assess, maintain, and repair the brakes. * **Air Compressor:** This section focuses on the air compressor, its operation, and how to troubleshoot and repair any issues. * **Hydraulic System:** Learn about the hydraulic system, its components, and how to diagnose and address hydraulic fluid leaks, pump problems, and other issues. * **Main Control Valve:** This section focuses on the main control valve, its functions, and how to troubleshoot and repair any problems. * **Tilt Control Valve:** Understand the tilt control valve, its operation, and how to diagnose and rectify any issues. * **Tilt Cylinders:** This section covers the tilt cylinders, their function, and how to inspect, maintain, and repair them. * **Alternator:** This section details the alternator, its function, and how to diagnose and resolve any problems with the electrical charging system. * **Starter:** This section covers the starter, its operation, and how to diagnose and repair problems related to starting the engine. * **High Energy Ignition System:** This section covers the ignition system, including the distributor, spark plugs, and ignition coils. It provides guidance on troubleshooting and repairing ignition problems. * **Instrument Panel Indicators and Senders:** This section explains the function of the instrument panel's gauges and senders, as well as how to troubleshoot and repair them. * **Masts:** This section covers the forklift's mast, its different components, and how to inspect, maintain, and repair the mast assembly. * **Empty Container Handling Attachment:** This section provides information on how to operate and maintain the empty container handling attachment. * **Inch (SAE) and Metric Fasteners:** This section provides a reference guide for the various fasteners used on the Hyster B168 forklift. * **Periodic Maintenance:** This section outlines a comprehensive schedule for routine maintenance tasks to ensure optimal performance and longevity. * **Capacities and Specifications:** This section provides detailed information on the forklift's capacities, weight, and other specifications. * **Diagrams:** The manual includes comprehensive schematic diagrams and illustrations to help you visualize and understand the forklift's systems and components. This manual is a valuable resource for anyone who needs to maintain, service, or repair their Hyster B168 forklift. It provides the information you need to diagnose and address problems effectively and efficiently, ensuring your forklift operates safely and reliably.

The Hyster B168 (J2.00-3.00XL Europe) is a robust and reliable forklift designed for heavy-duty material handling operations within European industrial settings. This particular model, with its J2.00-3.00XL designation, indicates a forklift with a lifting capacity ranging from 2,000 kg to 3,000 kg (4,400 lbs to 6,600 lbs), making it ideal for handling a wide variety of palletized goods and materials. The B168 is known for its durable construction, featuring a reinforced frame and robust components designed to withstand the rigors of demanding industrial environments. Its powerful engine, likely a diesel or LPG option, provides ample power for efficient lifting and maneuvering, even when handling heavy loads. The B168 is equipped with a user-friendly operator cab that prioritizes comfort and ergonomics, enabling operators to work effectively for extended periods while maintaining productivity and safety. Features like a comfortable seat, intuitive controls, and a well-designed dashboard contribute to a positive operator experience. The Hyster B168 is designed with safety as a paramount concern. Its robust construction and reliable braking system ensure a stable platform for handling heavy loads, minimizing the risk of accidents. The forklift also features a range of safety features to protect both the operator and those in the vicinity, including a reinforced overhead guard, a comprehensive lighting system for improved visibility, and audible warning systems. The B168 boasts a range of versatile attachments, allowing it to adapt to various handling tasks. These attachments can include different types of forks, clamps, and other specialized tools, enabling the forklift to handle a diverse range of materials with precision and efficiency. The Hyster B168 (J2.00-3.00XL Europe) is a versatile and reliable forklift that plays a vital role in optimizing material handling processes within European industrial and manufacturing facilities. Its combination of robust construction, powerful performance, comfortable ergonomics, and comprehensive safety features make it a valuable asset for businesses seeking to maximize productivity, efficiency, and safety in their operations.